China manufacturer 12m3 Concrete Mixer Truck Gearbox for Concrete Mixer best automatic gearbox

Product Description

Concrete Mixer Planetary and Twin shafts Mixer 12m3 concrete mixer truck gearbox for concrete mixer

Twin shafts mixer and Planetary mixer both are provided.

Twin shafts mixer: Mixing Blade and scraper
With 17% – 23% Cr Chromium 
There is oil temperature testing sensor inside the reducer.
Test oil temperature automatically

Planetary mixer: The mixers with vertical shafts allow the rapid mixing of all types of quality concrete (dry, semi-dry and plastic).
The great versatility of the mixer enables it to be used not only in the production of concrete,
but also in the mixing of materials for the production of glass, ceramics, refractory materials, etc.

Planetary Mixer Technical Parameters 
Model

Filling

Volume(L)

Feeding

Capacity(KG)

Compacted

Concrete(L)

Mixing Power

(KW)

Mixing Star*MixingBlade

(Qty)

Weight (T)

MP50 75 120 50 3 1*2 0.7
MP100 150  240 100 5.5 1*2 1
MP250 375 600 250 11 1*2 1.8
MP330 525 790 330 15 1*2 2.2
MP500 750 1200 500 18.5 1*2 2.5
MP750 1125 1800 750 30 1*3 3.5
MP1000 1500 2400 1000 37 2*2 5.5
MP1500 2250 3600 1500 55 2*2 6.5
MP2000 3000 4800 2000 75 3*2 8.5
MP2500 3750 6000 2500 90 3*3 10.5
MP3000 4500 7200 3000 110 3*3 11
Features 

JS Twin Shafts Mixer

Introduction of MP Series Planetary Mixe

1.Gearing System
Driving system consists of motor and hardened surface gear (patented product) which is specialized designed by our company. The improve model has lower noise, longer torque and more durable. Even in strict production conditions, the gearbox can distribute power effectively and evenly to each mix and device, ensuring normal operation, high stability and low maintenance.

 

2.Mixing Device
Compulsory mixing is realized by composite moves of extruding and overturning driven by rotating planets and blades. Specialized discharge scraper has been designed according to discharge speed in order to increase productivity.

 

3.Discharging Device
According to the different demands of customers, the discharging door can be opened by hydraulic, pneumatic or by hands. The number of the discharging door is 3 at most. And there is special sealing device on the discharging door to ensure the sealing reliable.
4.The Hydraulic Power Unit
A special designed hydraulic power unit is used to provide power for more than 1 discharging gates. Equipped with manual discharging function, on emergency, these discharging CHINAMFG can be opened by hand.
 
5.Mixing Locus Diagrams
The diagram shows the perfect mixing action of the planetary mixer from 6 to 60 seconds after materials added. Note that the floor is completely swept by the mixing star’s action every 4 revolutions(6 seconds) and that each zone is covered at regular intervals in time.
 
6.Packing

Customer Visiting

Contact us
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Type: Concrete Mixer
Shotcrete Type: Wet
Machining Process: Hydraulic
Structure: Cylinder Type
Productivity: 35m²/h
Feeding Height: 1400mm

mover gearbox

Safety Precautions when Working with Mower Gearboxes

Working with mower gearboxes requires careful attention to safety to prevent accidents and injuries. Follow these safety precautions:

  • Disconnect Power: Before performing any maintenance or adjustments, turn off the mower’s engine and disconnect the spark plug wire to prevent accidental starts.
  • Wait for Cooling: Allow the gearbox to cool down if it has been running, as it can become hot during operation.
  • Wear Protective Gear: Use appropriate personal protective equipment (PPE), such as gloves, safety glasses, and closed-toe shoes, to protect yourself from debris and moving parts.
  • Stabilize the Mower: Make sure the mower is on a level surface and properly stabilized before attempting any work on the gearbox.
  • Read the Manual: Refer to the mower’s manual for specific safety instructions and procedures related to gearbox maintenance.
  • Use the Right Tools: Always use the correct tools for the job, and ensure they are in good condition. Incorrect tools can lead to accidents and damage.
  • Avoid Loose Clothing: Wear clothing that fits well and doesn’t risk getting caught in moving parts.
  • Keep Hands Clear: Keep your hands and fingers away from the gearbox and belts while the engine is running or while performing maintenance.
  • Properly Ventilate: If you’re working in an enclosed space, ensure proper ventilation to prevent exposure to exhaust fumes.
  • One Task at a Time: Focus on one task at a time. Avoid distractions and multitasking while working on the mower gearbox.
  • Maintain a Clean Work Area: Keep the work area clean and organized to avoid tripping hazards and to ensure easy access to tools.
  • Replace Guards and Covers: After performing maintenance, ensure all guards and covers are properly reinstalled before operating the mower.
  • Dispose of Fluids Properly: If you need to drain fluids from the gearbox, dispose of them according to local regulations.
  • Seek Professional Help: If you’re unsure about any maintenance or repairs, or if the task requires specialized knowledge, consult a professional or authorized service center.

Adhering to these safety precautions will help you work safely and effectively with mower gearboxes, reducing the risk of accidents and injuries.

mover gearbox

Differences between Manual and Automatic Mower Gearboxes

Manual and automatic mower gearboxes differ in their operation, control, and convenience:

  • Operation: Manual gearboxes require the user to engage and disengage gears manually using a clutch or lever. Automatic gearboxes, on the other hand, change gears automatically based on speed and load conditions.
  • Control: Manual gearboxes provide more direct control over gear selection, allowing the user to choose the appropriate gear for specific tasks. Automatic gearboxes, however, offer a hands-free experience with gear changes managed by the gearbox itself.
  • Convenience: Automatic gearboxes are more convenient for users who prefer a hassle-free experience. They eliminate the need to manually shift gears, making operation simpler and more user-friendly.
  • Complexity: Automatic gearboxes are more complex in design compared to manual ones due to the presence of sensors, electronic controls, and additional components required for automatic shifting.
  • Efficiency: Manual gearboxes can provide better control over power delivery and may be more efficient in certain situations. However, automatic gearboxes optimize gear changes for fuel efficiency and performance.
  • Cost: Automatic gearboxes are generally more expensive to manufacture and repair due to their complexity. Manual gearboxes are simpler and often more affordable.

The choice between manual and automatic mower gearboxes depends on user preference, the level of control desired, and the intended use of the mower. Both types have their advantages and disadvantages, and the decision should be based on the user’s needs and priorities.

mover gearbox

Signs of a Faulty Mower Gearbox

A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:

  • Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
  • Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
  • Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
  • Leaking Oil: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
  • Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
  • Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
  • Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
  • Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.

If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.

China manufacturer 12m3 Concrete Mixer Truck Gearbox for Concrete Mixer   best automatic gearbox	China manufacturer 12m3 Concrete Mixer Truck Gearbox for Concrete Mixer   best automatic gearbox
editor by CX 2024-04-25