Tag Archives: high torque gearbox

China Custom Strong Self-Lock DC Worm Gear Motor 12V High Torque Reduction Gearbox with Encoder car gearbox

Product Description

Strong Self-lock DC Worm Gear Motor 12v High Torque Reduction Gearbox with Encoder

More Applications:

Car simulator ,auto garage door opener ,sliding gate,rolling shutter door,sewing machine,vending machine,food processor blender machine,smart home lifting cabinet,office intelligent equipment,welding machine,floor polisher,truck lift,stair lift,hospital lift bed ,hydraulic pump electric forklift.

Motor type: motor ,dc motor,dc motors,gear motor,gear motors,geared motor,dc geared motor,electric motor,electric motors,gearbox motor,dc motor with encoder,brake motor,small dc motors,China electric motor,electrical motor, dc motor with gearbox,12v motor,24v motor ,motor 12 v, garage door motor,pmdc motor.

Main characteristic:

Model :D76R-24v45w-30rpm
 

Motor type dc motor with gearbox
Motor size 49mm 59mm,63mm,76mm,88mm,110mm
Motor Power 45w, 65w, 95w, 120w
Voltage 12V,24V, 36v, 48v
Output speed 60-220rpm
Gear ratio 75:1 60:1 60:2 60:4
Gear modulus 75:1 M=0.8
60:1 60:2 60:4 M=1
Torque Less 20N.M
Motor length 77mm, 85mm, 97mm
Motor gearbox  Left angle motor,right angle motor
Material of gear Plastic / copper
Motor Advantage 1.Low noise < 60db
2.Long life span > 4000hr(continuously working)
3.Competitive factory price
4.Sample order are welcome
 

 

 Products Type
 
Voltage 
 
 Power
 
 No Load
 
 Load
 
 Gear ratio
 
Motor
length 
 
V
 
 W
 
 Speed
 
Current 
 
 Speed
 
Current 
 
Torque 
 
RPM
 
A
 
RPM
 
A
 
N.M
 
mm
 
 D76L -2445-150
 
 24
 
 45
 
 150±5
 
 ≤1.0
 
 130±5
 
 ≤3.5
 
 ≥3.3
 
 1:20
 
 77
 
 D76L -2445-180
 
 24
 
45
 
 180±5
 
 ≤1.2
 
 150±5
 
 ≤4.5
 
 ≥4.5
 
 1:20
 
 77
 
 D76L -2445-210
 
 24
 
45
 
 210±5
 
 ≤1.5
 
 180±5
 
 ≤6.5
 
 ≥6.0
 
 1:20
 
 77
 
 D76L -2465-150
 
 24
 
 65
 
 150±5
 
 ≤1.0
 
 130±5
 
 ≤3.5
 
 ≥3.3
 
 1:20
 
 85
 
 D76L -2465-180
 
 24
 
 65
 
 180±5
 
 ≤1.2
 
 150±5
 
 ≤4.5
 
 ≥4.5
 
 1:20
 
 85
 
 D76L -2465-210
 
 24
 
 65
 
 210±5
 
 ≤1.5
 
 180±5
 
 ≤6.5
 
 ≥6.0
 
 1:20
 
 85
 
 D76L -2495-150
 
 24
 
 95
 
 150±5
 
 ≤1.0
 
 130±5
 
 ≤3.5
 
 ≥3.3
 
 1:20
 
 97
 
 D76L -2495-180
 
 24
 
 95
 
 180±5
 
 ≤1.2
 
 150±5
 
 ≤4.5
 
 ≥4.5
 
 1:20
 
 97
 
 D76L -2495-210
 
 24
 
 95
 
 210±5
 
 ≤1.5
 
 180±5
 
 ≤6.5
 
 ≥6.0
 
 1:20
 
 97
 

CHINAMFG could efficiently give solutions for meeting customers’ requirements on different torques by adopting high quality brushed dc motor with gearbox, which are customizable,and providing corresponding encoders and brakes for choice.

HangZhou CHINAMFG Science & Technology Co.,Ltd is a professional company specialized in design and customization of small dc worm gear motor. The motor models mainly include D49 D59 D63 D76 D88 series, and all the motors can be installed with hall sensor, encoder, opto sensor and brake,so we accept OEM and ODM orders ,and manufacture the motor according to your required like voltage, power, speed, torque, dimension and motor direction.

Our boss is a doctor of dc gear motor with over 20 years experience in motor customization and production,we also has professional R & D team and testing centers to test gears and motors, and could guaranteed high quality products for customers,welcome to contact our customer service center.

Our main market:

Europe,America and Asia,including United Kingdom,  Germany, Italy, France, Sweden, United State,India,Korea and so on.

Company Advantages:

  1. Big production capacity, fast delivery.

  2. Strict QC inspecting rules: all products must be 100% inspected before delivery.

  3. OEM/ODM services are available

 4. 24 hours online service.

 5. Prompt quotation for your inquiry

  6. Quality,reliability and long product life.

  7. Professional manufacturer offers competitive price.

  8. Diversified rich experienced skilled workers.

RFQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
 

Q: What is your main product?

DC Motor: geared motor and micro motor without gear box
-Welding equipment: Mig mag welding machine wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need?

A: Don’t worry, if you have motor pictures or drawings to show us,or you have detailed specs like voltage,speed,torque,motor size,working mode of the motor,needed life time and noise level etc,pls do not hesitate to let us know,then we can remommend suitable motor per your request accordingly.
 

Q:Can I get same samples?

A:  It depends. If only a few samples for personal use or replacement, I am afraid it will be difficult for us to provide, because all of our motors are custom made and no stock available if there is no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable, we’d love to provide samples.
 

Q:Is there a MOQ for your motors?

A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
 

Q:Do you have individual design service for motors?
 

A6:Yes,we would like to design motors individually for our customers,but it may need some mould charge and design charge.

 

Q:How do you make sure motor quality?
 

A:We have our own inspection producdures:for incoming materials ,we have signed sample and drawing to make sure qualified incoming materials;for production process,we have tour inspection in the process and final inspection to make sure qualified products before shipping.

 

Q:What certifications do you have?
 

A:We currently have CE and RoHS certifications.

Q: How long is your delivery time?

A: Usually it takes about 35 days if you accept our standard output shaft.If the output shaft is customized,the production time depends on what the customization shaft it is.
 

Q:Can I visit your company?
 

A:Yes,welcome to visit our factory,our factory is HangZhou CHINAMFG Motor Co.,Ltd.The legal person is Hui Zhou,Sunny Deng’s wife.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Electric Drive Airer
Operating Speed: Low Speed
Excitation Mode: Permanent Magnent
Samples:
US$ 48/Piece
1 Piece(Min.Order)

|

Order Sample

Motor Customized
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mover gearbox

Adjusting Tension on a Mower Gearbox Belt

Proper tension adjustment of the gearbox belt in your mower is crucial for optimal performance and belt longevity. Follow these steps to adjust the tension:

  1. Preparation: Turn off the mower’s engine and disconnect the spark plug wire to ensure safety.
  2. Locate the Adjustment Mechanism: Identify the tension adjustment mechanism on the mower. This could be a tensioning bolt, an adjustable bracket, or another mechanism depending on the mower model.
  3. Loosen Bolts: If your mower has tensioning bolts, slightly loosen the mounting bolts securing the gearbox in place. This allows the gearbox to move and adjust tension.
  4. Adjust Tension: Use the tension adjustment mechanism to increase or decrease the tension on the belt. Refer to your mower’s manual for recommended tension specifications.
  5. Check Tension: After adjusting, check the tension by pressing down on the belt at a midpoint between the pulleys. The belt should give a little, but not excessively. Also, check for proper alignment of the pulleys.
  6. Tighten Bolts: Once the tension is set correctly, tighten the mounting bolts of the gearbox to secure it in place.
  7. Test Operation: Reconnect the spark plug wire and start the mower to observe the belt’s operation. Listen for any unusual noises and monitor the belt for proper engagement with the pulleys.

Regularly checking and adjusting the tension of the gearbox belt ensures efficient power transmission and prevents premature wear. If you’re unsure about the proper tension adjustment, consult your mower’s manual or seek assistance from a professional.

mover gearbox

Choosing the Right Mower Gearbox for Your Lawn Mower

Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:

  • Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
  • Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
  • Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
  • Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
  • Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
  • Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
  • Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
  • Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.

Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.

mover gearbox

Role of a Mower Gearbox

A mower gearbox is a crucial component in various types of mowers and lawn maintenance equipment. Its primary role is to transfer power from the mower’s engine to the cutting blades, enabling the blades to rotate and perform the cutting or mulching action. Mower gearboxes are designed to handle the specific requirements of mowing tasks, providing the necessary torque and speed conversion to effectively cut grass, weeds, and other vegetation.

The key functions of a mower gearbox include:

  • Power Transmission: The mower gearbox transfers power generated by the engine to the cutting blades. This power transmission is necessary to rotate the blades at the required speed for efficient cutting.
  • Torque Conversion: Mower gearboxes are designed to convert the high-speed, low-torque output of the engine into the high-torque, low-speed rotation required by the cutting blades.
  • Blade Synchronization: In mowers with multiple cutting blades, the gearbox ensures that all blades rotate at the same speed and remain synchronized. This ensures an even and consistent cutting pattern.
  • Adjustable Cutting Height: Many mower gearboxes are equipped with mechanisms that allow operators to adjust the cutting height of the blades. This feature enables users to customize the lawn’s appearance and accommodate different grass lengths.
  • Direction Control: Some mower gearboxes are designed to provide the ability to switch between forward and reverse directions, allowing the mower to navigate obstacles or change mowing patterns.

Mower gearboxes are available in various designs and configurations to suit different types of mowers, such as rotary mowers, flail mowers, reel mowers, and more. They play a crucial role in ensuring efficient and effective lawn maintenance by delivering the power and torque needed to achieve clean and even cuts.

China Custom Strong Self-Lock DC Worm Gear Motor 12V High Torque Reduction Gearbox with Encoder   car gearbox	China Custom Strong Self-Lock DC Worm Gear Motor 12V High Torque Reduction Gearbox with Encoder   car gearbox
editor by CX 2024-05-14

China Good quality Low Speed High Output Torque Planetary Gearbox for Hydraulic Motor agricultural gearbox generator

Product Description

Elite HFB series provides the safest and most effective solution for cranes, excavators and forestry machines. Its compact design allows it to perfectly fit cranes, excavators and special equipment where installation space is limited.

Key features

Compact structure
High performance
Notchless ground tooth root
Integrated disc-brake
Suitable for various hydraulic motors
High availability by highest teeth and production quality
Interchangeable solutions

1 Materials
 
All torque-bearing gearbox components are made of top-quality casehardened and tempered steels.
 
2 Gearbox structure
 
All sun gears and planet wheels are case-hardened and ground. The ring gears are made of high-strength tempered steel, which is also used for the forged planetary supports. Well thought-out construction principles ensure an even load distribution of the individual stages and therefore a high performance density.
In addition, the gearboxes are characterised by an integral design optimised to reduce the number of components to a minimum, thereby also minimising the number of sealing points.
 
3 Bearings
 
All rotation parts run on rotation element bearings .Ball bearings are used to support the input gearing,cylindrical Roller Bearings for the planet wheels and tapered Roller Bearings are used on the output gearing .
 
4 Seals
 
Travel drives and winch drives use floating oil seals,  slewing drives use rotating glyd ring seals.
 

 

In conclusion, ELITE Hydraulic offers quality, value, and professional power transmission solutions that cater to a wide variety of industries. With their expertise, experience, and commitment to customer satisfaction, you can be sure that you’re in safe hands when working with them. Whether you need travel gearbox, electrical drive, travel drive,slew gearbox,winche gearbox,cutter gearbox,truck mixer gearbox,twin shaft mixer or other hydraulic transmission  solutions, you can trust ELITE Hydraulic to provide you with the best possible solutions. Contact them today to learn more about their power transmission products and services.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Hardness: Hardened Tooth Surface
Step: Three-Step
Type: Planetary Gear Box
Input Speed: 4000rpm
Customization:
Available

|

Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Good quality Low Speed High Output Torque Planetary Gearbox for Hydraulic Motor   agricultural gearbox generatorChina Good quality Low Speed High Output Torque Planetary Gearbox for Hydraulic Motor   agricultural gearbox generator
editor by Dream 2024-05-02

China Custom Desboer Nb180 Series Single Segment High Precision Standard Backlash High Torque High Rigidity Helical Gear Planetary Gearbox for Servo Motor. agricultural pto gearbox suppliers

Product Description

Product Description

NB180 series adopts the design of integrating its sun gear and input shaft, the design of integrating its output structure. Using high- strength bearing, the product itself is characterized by high load, high precision, and low noise, focusing on the use of automation equipment, various types of packaging, printing, lithium-ion, LCD screens, robots, palletizers, woodworking, doors and windows and other industry sectors.          

 

Product Name: High Precision Planetary Gearbox
Product Series: NB180 Series
Product features: high precision, high load, low noise.
Product Description:
Integrated design concept with high strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimises power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

 

Our Advantages

High precision
High load
Low noise
 

Detailed Photos

Product Parameters

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
Rated output torque Nm 550 990 1140 1040 1040 950 850 850
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 3000
Max input speed Rpm 6000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤3
Standard backlash arcmin ≤5
Torsional rigidity Nm/arcmin 145
Max.bending moment Nm 14500
Max.axial force N 7250
Service life hr 20000(10000 under continuous operation)
Efficiency % ≥97%
Weight kg 29
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤67
Rotary inertia Kg·cm² 28.98 23.67 23.29 22.75 22.48 22.59 22.53 22.51

 

Applicable Industries

 

                      Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                  Non  Standard  automation                                              Machine  Tool                                                    Printing    Equipment  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: All Direction
Layout: Planetary Gearbox
Gear Shape: Helical Gear
Step: Single-Step
Customization:
Available

|

Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China Custom Desboer Nb180 Series Single Segment High Precision Standard Backlash High Torque High Rigidity Helical Gear Planetary Gearbox for Servo Motor.   agricultural pto gearbox suppliers	China Custom Desboer Nb180 Series Single Segment High Precision Standard Backlash High Torque High Rigidity Helical Gear Planetary Gearbox for Servo Motor.   agricultural pto gearbox suppliers
editor by Dream 2024-04-30

China Best Sales 32mm High Torque Long Life Planetary Gearbox for Intelligent Wearable Medical Robots agricultural right angle gearbox

Product Description

FACTORY OVERVIEW

HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CZPT technical team with more than 60 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.

OUR ADVANTAGES
 

We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 6 ,GB5 with good consistency. 

 

Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers. 

 

 

 

OUR CERTIFICATES
 

We are ISO 9001/14001,  ISO 13485 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.

OUR PARTNERS

 

 During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.

 

  

FAQ
 

 

– How do you guarantee the Quality of your products?
We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process.

– Do you offer custom-made service and technology support?
YES. We have our own design and development team. We are able to customize on drawings and samples from clients. Each of our engineers has many years of professional experience, we can provide technology support if you need.

– What do I need to offer for getting quotations?
Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment) and all the other related technical requirements including anual quantity, applications or samples, etc.. Then we will quote the best price within 24h.

– How can I know if your product is suitable for me?
Frist, you need to provide us your detailed requirements. The more details you can provide for your inquiry, the more precise solution we’re able to offer for your application. After you confirm the solutions, we will prepare the drawings for your double checking, and proceed with then sample making once we get your final approval. We will make sure each step will accurately and strictly meet your needs.

– How to pay the money?
We accept T/T in advance. Also we have different bank accounts for receiving money, like US dollors or RMB etc.

– How long is your delivery time?
The general delivery date is around 40-60 days, and we can achieve 30 days for delivering if you have special and urgent needs.
 

JOIN US!

We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CZPT team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit. 

 

CHOOSE US FOR

Excellent & Reliable Quality

Efficient & Economical Solution

Customer-oriented Service

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Medical Robots, Smart Home, Industrial Automation
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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agriculturalparts

Agricultural Gearboxes

There are several types of agricultural gearboxes, and they are used in various applications. Among them are Bevel gearboxes, CZPT speed gearboxes, and Worm gear speed reducers. If you’re looking for a reliable, high-performing agricultural gearbox, you’ve come to the right place. Read on to learn more about these gearboxes. Also, check out our guide to bevel gearboxes.

Bevel gearboxes

The fatigue life of bevel gearboxes in agricultural equipment is determined by the cumulative damage sums for different operations. A simulation model was used to assess the fatigue life of a spiral bevel gear. The accumulated damage sums for each operation were shown in figure 9a. The subsoiler tillage operation exceeded the damage sum of one. This criterion indicates that the fatigue life of a gearbox is shorter than its service life.
In bevel gearboxes, the second shaft has two shafts that are connected to each other. One shaft is mounted to the outer surface of the housing 3 through bearings, while the other shaft has a flange that protrudes into the gear housing. The second shaft is attached via bearings on the gear housing and flange. It is mounted in this way to allow the bevel gear to rotate smoothly.
agriculturalparts

CZPT speed gearboxes

If you are an agricultural machine owner, you know that the right speed agricultural gearboxes can make the difference between a profitable crop harvest or a disaster. Today’s agricultural machinery can be found in a variety of applications, including for crop and animal production. Many of these applications require heavy-duty gearboxes with large capacity. The quality of these agricultural gearboxes depends on the quality of their bearings, which are important to the longevity of your equipment.
Industrial CZPT gearboxes can be repaired and overhauled by qualified and experienced technicians at CZPT Products. CZPT gearboxes can be repaired or rebuilt at significant savings. For industrial uses, the RAR model is perfect for applications where space is a consideration. Industrial CZPT gearboxes are available in multiple sizes and types, and they can be customized to meet your unique needs. For the best price and service, contact CZPT Products today!
agriculturalparts

CZPT speed bevel gearboxes

The demand for food has skyrocketed since the 2010 global financial crisis, and while the world’s population is still rising, at a slower rate, land is not. This is forcing agricultural machinery manufacturers to come up with innovative solutions to maximize the use of available land. The need for agricultural machinery is also growing due to shorter cropping cycles and wear and tear on equipment. CZPT gearbox manufacturers are meeting this demand with high-quality products.
A number of benefits make CZPT speed bevel gearboxes the preferred choice for agricultural applications. In addition to its renowned performance, the product’s design has been adapted for use in agricultural and glass machinery. The result is a unit with low backlash and high transmission. Moreover, the CZPT model is the best all-rounder among servo right-angle gearboxes.
China Best Sales 32mm High Torque Long Life Planetary Gearbox for Intelligent Wearable Medical Robots   agricultural right angle gearboxChina Best Sales 32mm High Torque Long Life Planetary Gearbox for Intelligent Wearable Medical Robots   agricultural right angle gearbox
editor by Dream 2024-04-24

China Hot selling Desboer NF180 Series Single Segment Ratio 3-100 High Torque High Low Backlash Shaft Output Gearbox agricultural gearbox efficiency

Product Description

Product Description

NF180 SERIES planetary precision reducer series adopt the internal structure of the integrated design concept and processing technology and are equipped with high strength tapered roller bearings and angular contact bearing structure. They are characterised by high torque, high precision, high inertia and super durability. They are used in automotive production lines, truss manipulators, robotics, new energy production lines, photovoltaic equipment, machine tools and other related industries. Our products are manufactured using unique design and processing technology and high-end machining centres in Germany and Japan, and some imported equipment are manufactured using customised machining centres, meeting our production process and strict quality control and other standardised operations.
Product Name: High Precision Planetary Gearbox
Product Series:NF180 Series
Features:High torque,high precision,high inertia,high durability
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High precision
High inertia
Super durability

Detailed Photos

 

Product Parameters

Segment number Single segment
Ratio i 3 4 5 6 7 8 9 10
Rated output torque Nm 550 990 1140 1040 1040 950 850 850
Emergency stop torque Nm Three times of Maximum Output Torque
Rated input speed Rpm 3000
Max input speed Rpm 6000
Ultraprecise backlash arcmin ≤1
Precision backlash arcmin ≤3
Standard backlash arcmin ≤5
Torsional rigidity Nm/arcmin 145
Max.bending moment Nm 18000
Max.axial force N 19500
Service life hr 30000(15000 under continuous operation)
Efficiency % ≥97%
Weight kg 28
Operating Temperature ºC -10ºC~+90ºC
Lubrication   Synthetic grease
Protection class   IP64
Mounting Position   All directions
Noise level(N1=3000rpm,non-loaded) dB(A) ≤67
Rotary inertia Kg·cm² 28.98 23.67 23.29 22.75 22.48 22.59 22.53 22.51

 

Applicable Industries

 

                     Packaging   Machinery                                           Mechanical  Hand                                                    Textile  Machinery

                   Non  Standard  automation                                             Machine  Tool                                                    Printing   Equipment  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: All Directions
Layout: Plantery Gearbox
Gear Shape: Helical Tooth
Step: Single-Step
Customization:
Available

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Customized Request

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China Hot selling Desboer NF180 Series Single Segment Ratio 3-100 High Torque High Low Backlash Shaft Output Gearbox   agricultural gearbox efficiency	China Hot selling Desboer NF180 Series Single Segment Ratio 3-100 High Torque High Low Backlash Shaft Output Gearbox   agricultural gearbox efficiency
editor by CX 2024-04-11

China supplier High Torque Planetary Gearbox for Sawmill Equipment agricultural gearboxes

Product Description

 
 

Product Description

Product Parameters

Parameters Unit Level Reduction Ratio Flange Size Specification
060 090 115 142 180 220
Rated output torque T2n N.m 1 3 55 130 208 342 750 1140
4 50 140 290 542 1050 1700
5 60 160 330 650 1200 2000
6 55 140 300 550 1100 1800
7 50 140 300 550 1100 1800
8 45 120 260 500 1000 1600
10 40 100 230 450 900 1500
2 12 55 130 208 342 1050 1700
15 60 160 330 650 1200 2000
20 60 160 330 650 1200 2000
25 60 160 330 650 1200 2000
28 50 140 300 550 1100 1800
30 55 130 230 450 900 1500
35 60 160 330 650 1200 2000
40 60 160 330 650 1200 2000
50 60 160 330 650 1200 2000
70 50 140 300 550 1100 1800
100 40 100 230 450 900 1500
3 120 55 140 290 542 1050 1700
150 60 160 330 650 1200 2000
200 60 160 330 650 1200 2000
250 60 160 330 650 1200 2000
280 50 140 300 550 1100 1800
350 60 160 330 650 1200 2000
400 60 160 330 650 1200 2000
500 60 160 330 650 1200 2000
700 50 140 300 550 1100 1800
1000 40 100 230 450 900 1500
Maximum output torque T2b N.m 1,2,3 3~1000 3Times of Rated Output Torque
Rated input speed N1n rpm 1,2,3 3~1000 4000 3000 3000 3000 3000 2000
Maximum input speed N1b rpm 1,2,3 3~1000 8000 6000 6000 6000 6000 4000
Ultra Precision Backlash PS arcmin 1 3~10 ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
arcmin 2 12~100 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 3 120~1000 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
High precision backlash P0 arcmin 1 3~10 ≤2 ≤2 ≤2 ≤2 ≤2 ≤2
arcmin 2 12~100 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 3 120~1000 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Precision backlash P1 arcmin 1 3~10 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
arcmin 2 12~100 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 3 12~1000 ≤9 ≤9 ≤9 ≤9 ≤9 ≤9
Standard backlash P2 arcmin 1 3~10 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
arcmin 2 12~100 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
arcmin 3 120~1000 ≤11 ≤11 ≤11 ≤11 ≤11 ≤11
Torsional rigidity Nm/arcmin 1,2,3 3~1000 3.5 10.5 20 39 115 180
Allowable radial force F2rb2 N 1,2,3 3~1000 1100 2200 5571 7610 10900 24000
Allowable axial force F2ab2 N 1,2,3 3~1000 630 1230 2550 3780 5875 11200
Moment of Inertia J1 kg.cm2 1 3~10 0.2 1.2 2 7.2 25 65
2 12~100 0.08 0.18 0.7 1.7 7.9 14
3 120~1000 0.03 0.01 0.04 0.09 0.21 0.82
Service Life hr 1,2,3 3~1000 20000
Efficiency η % 1 3~10 97%
2 12~100 94%
3 120~1000 91%
Noise Level dB 1,2,3 3~1000 ≤58 ≤60 ≤63 ≤65 ≤67 ≤70
Operating Temperature ºC 1,2,3 3~1000 -10~+90
Protection Class IP 1,2,3 3~1000 IP65
Weights kg 1 3~10 1.3 3.9 8.7 16 31 48
2 12~100 1.8 4.6 10 20 39 62
3 120~1000 2.3 5.3 10.5 21 41 66

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
Available

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China supplier High Torque Planetary Gearbox for Sawmill Equipment   agricultural gearboxes	China supplier High Torque Planetary Gearbox for Sawmill Equipment   agricultural gearboxes
editor by CX 2024-03-29

China factory Krt120 High Torque Gearbox for Agricultural Use agricultural gearbox manufacturers

Product Description

Product Description

KRT120 High Torque Gearbox for Agricultural Use

★  Shell is made of cast iron or ductile iron .

★  Gears and shafts are made of low carbon alloy steel  through heating treatment .

★  Low noise , high torque and long service life .

★  Widely used in variety of agricultural and garden  machinery.

Drawing Our Services

Service A: OEM and customized products are acceptable
Our company can do OEM and customized products according to the requirements of customer.

Service B: Develop new products is welcome
We have technicians and research department to make new products, if customers need us to develop new products according to sample or drawing, it is welcome.

Service C: Sourcing related producs
Our company have much experience in hydraulic and transmissions parts field, if you need other products, we can find for you.

Packaging & Shipping

Plastic bag packing for 1 piece / two pieces in 1 exporting carton / 100 cartons put on a pallet

FAQ

 

1.Q:Is your company a trading company or a manufacturer?

A:Our company is a trading company also a manufacturer, we have our own factory to produce gearbox, pump support..Etc

Also we distribute gear pumps, tractor machinery,dump truck pump  from selected premium suppliers to meet customers’ variable demand.

 

2.Q:What about the quality control and warranty ?

A:”Quality first, Customers foremost”.Every piece of products is cheeked and tested strictly 1 by 1 before packing and shipping.

Our products have 1 year warranty, technical support is endless from us.

 

3.Q:Can you provide samples for checking and testing?

A:Yes,we provide free samples for checking the build quality and real performance of our products,the freight need to be coverd by customer.

 

4.Q:How can I get to your company?

A:Our company address is No.888 Huaxu Road,Xihu (West Lake) Dis. district,ZheJiang ,China

It is about 30 minutes by car from ZheJiang Xihu (West Lake) Dis.ao airport or ZheJiang Xihu (West Lake) Dis.ao Railway station.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Forest Machine
Usage: Agricultural Products Processing, Farmland Infrastructure
Material: Iron
Power Source: Hydraulic
Weight: 18.5kg
After-sales Service: 1 Year
Samples:
US$ 210/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

Choosing an Agricultural Gearbox

When it comes to choosing an agricultural gearbox, you may be wondering which one is right for you. The right gearbox for your tractor is important for several reasons. Here are some factors to consider. This article will provide an overview of these components. These parts include the Bevel gearbox, the Surface finish, Ellipticity, Bearings, and more. CZPT P/L offers a range of gearboxes for many different agricultural applications. The company’s PTO Speed Reducer/Increaser is specially designed to maintain the original rotation of PTO output.

Bevel gearboxes

Agricultural bevel gearboxes have high load capacity, making them an excellent choice for heavy-duty machines. Bevel gearing is also popular in mechanical transmission systems, such as those found on tractor transmission systems. Modern harvesters and other agricultural equipment require high-performance gearboxes to maintain efficient performance. To meet these requirements, agricultural equipment OEMs trust the Bevel gearboxes manufactured by CZPT Gearbox Company.
Unlike conventional worm gears, bevel gears use multiple shafts to transmit power. The bevel gears have three types of shafts, namely, hollow, projecting, and double-extended. In addition to being hollow, bevel gears can have additional shafts installed opposite the input shaft. They are available in a standard mount, aluminum housing, and three shaft types: double-extended, hollow, and projecting.
Agricultural bevel gearboxes are typically made from closed-grain cast-iron, although higher-sized models are made from SG 500/7 material. The screw is made from Cr-Mo medium carbon steel, which is hardened and tempered to maintain high core strength. A tapered roller bearing is mounted in the housing and is designed to carry heavy axial and radial loads. These gearboxes are also widely used in mixing, distribution, and cleaning machinery.
Bevel gearboxes for agricultural equipment are primarily used in agricultural machinery applications. Agricultural machinery often uses a PTO to transmit torque, but can only provide it at low speeds. Because of this, gearboxes are used for low-speed, massive-torque applications. Soil preparation and crop treatment are two common uses for these gearboxes. They are also useful in cement mixers.

Surface finish

In engineered gearboxes, the surface finish of the gear tooth surfaces is critical for smooth operation. Microscopic examination of gear tooth surfaces reveals a fine, unidirectional pattern. Traditionally used finishing methods include hob shaving, gear grinding, and honing. These techniques can improve the overall finish, but they also have their drawbacks. To overcome these problems, manufacturers use modern machine tooling techniques.
Agricultural gearboxes must be free from casting defects and mechanical damage. The processing surface must be flawless, with the ellipticity of the shaft hole no greater than 0.02 mm, and the centerline unevenness of the shaft holes is less than 0.015 mm. The relationship between shafts and bearing housing must be within 0.6 mm. These standards are crucial for the operation of agricultural machinery gearboxes.
Earlier, the gears were made of H11 and H13 tool steel, which progressively weakened after 20 gears. The tempering temperature is five to seven degrees Celsius or ten degrees Fahrenheit, depending on the steel used. To address this problem, Alloy 718 was developed. The alloy improved the life of die inserts, which reduced the overall cost. Further, the improved surface finish of agricultural gearboxes helped the customers reduce operating costs.
agriculturalparts

Ellipticity

A number of tasks require the use of an agricultural gearbox. These tasks can range from gardening to maintaining green spaces. These gearboxes transmit power from the input shaft to the output shaft, facilitating the change in direction, speed, or rotation. A quality gearbox is vital for the performance of agricultural machinery. Consider the type of operation you will be performing before buying one. You will also need to decide whether you will lubricate it.
An CZPT P/L Gearbox is one of their products. The company offers a full line of agricultural gearboxes at competitive prices. These gearboxes are designed to reduce input shaft speed and increase the PTO speed. The PTO Speed Reducer/Increaser is specially designed for this application. It helps maintain the original rotation of the PTO output shaft. It is suitable for various agricultural applications, including harvesters, balers, and cultivators.
An agricultural gearbox has an elliptic nature. It rotates around an axle core 90 degrees to create a bias state. The axle core of an agricultural gearbox rotates at a 90-degree angle to keep the shaft of the farming arbor in a neutral state. The bias state reduces the rotary driving force and reduces the amount of energy used in the operation. If a gearbox is designed correctly, it will keep a desired rotation torque.

Bearings

Agricultural gearboxes require high-quality bearings, and the global market is undergoing a transformation as more agricultural equipment becomes mechanized. The demand for bearings in agricultural equipment is expected to increase in the future, as cropping cycles will become shorter, and machinery will be used more intensively. Consequently, the wear on agricultural gear teeth and bearings will increase. This will result in a higher replacement rate for these parts.
Agricultural gearboxes must be able to withstand the high demands placed on them by the mounted farming implements. Harrows are a common example, and their disc-shaped attachments work to mix the top layer of soil. Because of their high demands, they must rotate continuously, and no matter what the terrain, they must be easy to run. Moreover, customised bearings will provide better seals.
In a study of 53 different agricultural gearboxes conducted by CZPT UK, they simulated 73 gear selections to find the right type of bearing. The simulation model took four weeks to set up and seven hours to run. As a result, CZPT always selects the “best bearing for the job” – a fitting solution. As such, CZPT understands the end user’s needs.
agriculturalparts

Quality of materials

Agricultural gearboxes play a vital role in the production of food. With the world’s population increasing, the need for food will also increase, and that means a greater need for efficient gearboxes. To make this happen, gearboxes must be able to withstand a variety of environmental conditions, including high and low temperatures, operation in arid and moist environments, and safety regulations.
A bevel gearbox has spiral bevel pinions that transmit rotational power to the axle. It is used in a variety of agricultural applications and is available in a range of ratios, horsepower, and configurations. This right-angle gear drive is widely used in portable grain elevators and grain carts. It has a 15-mm shaft diameter and is compatible with offset rotary fillers and hollow output shafts.
The gear box of a tractor is usually made of grey cast iron. Grey cast iron is a great choice for this component because it provides good wear resistance and vibration dampening. Belt pulleys are also made from grey cast iron. Large belt pulleys are made by casting processes. Similarly, the brake drum material needs to be high-quality to be effective. It is generally made of grey iron ASTM A48 Class 35.
China factory Krt120 High Torque Gearbox for Agricultural Use   agricultural gearbox manufacturers	China factory Krt120 High Torque Gearbox for Agricultural Use   agricultural gearbox manufacturers
editor by CX 2024-03-27

China manufacturer Zlyj-280-20 High Speed High Efficiency High Torque Integrated Extruder Gearbox gearbox assembly

Product Description

 

Product Description

This gearbox is designed for plastic extrusion machine. It  meet JB/T9040-1999 standard.  The gear is made of high-strength alloy steel and hardened by carburizing and quenching. The accuracy of grinding teeth is higher than Level 6 and the hardness is HRC 54-62. In the front of output shaft,we assemble a thrust bearing with  high safety factor to bear the extrusion pressure of screw.

Detailed Photos

 

Loading capacity sheet of CHINAMFG and ZSYJ reduction gearboxes
Type ZLYJ ZSYJ
Spec     * * * * * * * * * * * *
112 133 146 173 200 225 250 280 315 330 375 395 420 450 500 560 630 450 560 530
-8 -8 -10 -12.5 -12.5 -16 -16 -16 -16 -16 -16 -16 -16 -12 -20 -20 -20 -32 -57 -44
                                         
Normal input power(kw) n=1500rpm
Ordinary reliable 15 22 30.8 39 55 75 82.5 116 171 _ 260 300 315 332 450 600 825 240 240 370
High reliable 10 15 18.3 30.8 45 60 67 75 116 207 207 240 250 266 350 550 675 200 220 315
                                         
  Allowable output torque(N.m)
Ordinary reliable 800 1165 1962 2484 4379 6568 7643 11822 17427 _ 26497 3571 32102 38599 5571 76433 105095 48917 87134 103694
High reliable 525 764 1165 1962 3583 5334 6306 7643 11822 21000 21096 24380 25478 33885 44566 70063 85978 40764 79873 88280

Recommended parameters of single-screw extruder machine reduction gearbox(Optional)
Type Spec. Power/Kw Speed-Input Speed-Output Load torque/N.m Axial force/KN Screw diameter Length-Diameter Ratio
ZLYJ 112-8 5.5 800 100 525 35 less than 35 25:1
113-8 6 800 100 764 39 50 25:1
146-10 11 1000 100 1050 54 55 25:1
173-10 18.5 900 90 1962 110 65 25:1
200-12.5 30 1000 80 3581 155 75 25:1
225-12.5 45 1000 80 5371 180 90 25:1
250-16 55 1120 70 7503 192 105 25:1
280-16 75 960 60 7643 258 110 25:1
315-16 85 960 60 13528 287 120 25:1
330-16 110 960 60 17528 360 135 25:1
375-16 132 960 60 21008 390 150 25:1
395-16 185 960 60 29442 400 160 25:1
420-16 160/220 960 60 31831 430 160/170
450-20 213 1000 60 40640 500 180 25:1
500-20 220 1000 50 42571 550 180 25:1
560-17 440 1000 50 84034 700 200 25:1
630-10 540 1000 50 15712 770 250 25:1
ZSYJ 450-32 200 1500 47 4 0571 500 165 25:1
560-57 220 1500 26 80802 700 190 25:1

Company Profile

Zhe jiang yifan gear box group CO., LTD was set up in 1970. It specializes in developing and producing small and medium-sized marine gearboxes, plastic extruder slowdown bins, Z4 DC motors,generators and so on.There are mainly 300 moreproduction equipments,including more than60 big,fine and expensive ones. The area of our company is 110, 000 square meters.There are 350 staff,and 25%of the total number are the middle and senior technical members. Since the venture,we commit toresearching and developing new products,and keeping improving the technology. We pay great attention to the after-salesservice. All of these efforts increase the developing footsteps of our company. We have strong technical strength , sophisticatedprocessing equipments,advanced products detection equipments,and own a complete security system including productsdesigned,mechanical processing,unit assembly,testing before coming out from the factory and after-sales service. Ourproducts have passed the ISO9001 Quality System Certification.

 

Certifications

 

 

Our Advantages

1: High transmission efficiency
2: Smooth operation and low noise
3: Small size and high carrying capacity.
4: Easy to disassemble and easy to install.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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Request Sample

mover gearbox

Benefits of a High-Quality Mower Gearbox

A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:

  • Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
  • Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
  • Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
  • Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
  • Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
  • Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
  • Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.

Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.

mover gearbox

Using Synthetic Oil in Your Mower Gearbox

Yes, you can use synthetic oil in your mower gearbox, and in many cases, it’s recommended for its benefits. Synthetic oils offer several advantages over conventional oils:

  • Improved Lubrication: Synthetic oils provide better lubrication, reducing friction and wear on gearbox components.
  • Temperature Stability: Synthetic oils perform well in a wide range of temperatures, ensuring consistent lubrication in both hot and cold conditions.
  • Resistance to Breakdown: Synthetic oils have a higher resistance to thermal breakdown, which helps them maintain their properties and effectiveness over time.
  • Extended Oil Change Intervals: Synthetic oils often last longer than conventional oils, allowing for extended oil change intervals.
  • Reduced Deposits: Synthetic oils tend to produce fewer deposits and sludge in the gearbox, keeping it cleaner.

Before switching to synthetic oil, it’s important to:

  • Check the manufacturer’s recommendations: Confirm whether your mower’s gearbox is compatible with synthetic oil.
  • Choose the right viscosity: Select a synthetic oil with the appropriate viscosity rating for your mower’s gearbox.
  • Ensure proper mixing: If you’re switching from conventional to synthetic oil, it’s a good practice to thoroughly drain the old oil before adding the synthetic oil.

Using synthetic oil can contribute to the overall performance and longevity of your mower gearbox. However, always refer to your mower’s manual and the oil manufacturer’s recommendations for the best results.

mover gearbox

Key Components of a Mower Gearbox

A mower gearbox is a complex mechanical assembly consisting of various components that work together to transmit power and control the cutting blades. The key components of a mower gearbox include:

  • Input Shaft: The input shaft is connected to the mower’s engine via a drive shaft. It receives the rotational power from the engine and transfers it to the gearbox.
  • Gears: Gears are essential components responsible for transmitting and converting torque and speed. Mower gearboxes contain a set of gears, including input gears, intermediate gears, and output gears, that mesh together to achieve the desired torque and speed ratios.
  • Output Shaft: The output shaft is connected to the cutting blades. It receives the torque from the gearbox and transfers it to the blades, causing them to rotate and perform the cutting action.
  • Bearings: Bearings support the rotating shafts and gears within the gearbox, reducing friction and ensuring smooth movement. Ball bearings or roller bearings are commonly used to enhance the gearbox’s efficiency and longevity.
  • Lubrication System: Mower gearboxes require proper lubrication to minimize friction and wear between moving parts. Lubrication ensures that the gears and bearings operate smoothly and efficiently.
  • Housing: The gearbox housing encloses and protects the internal components from external elements. It also contains the lubricating oil and prevents dirt and debris from entering the gearbox.
  • Seals: Seals prevent the entry of contaminants such as water, dust, and dirt into the gearbox. They play a critical role in maintaining the integrity of the lubrication system and protecting the internal components.
  • Clutches and Brakes: Some mower gearboxes feature clutches and brakes that allow for engagement and disengagement of the cutting blades. These components provide control over the cutting action and enable safe operation.
  • Adjustment Mechanisms: Depending on the type of mower, the gearbox may include adjustment mechanisms for setting the cutting height or angle of the blades. These mechanisms enhance the mower’s versatility and performance.

The combination of these components within the mower gearbox ensures the effective transmission of power and precise control over the cutting blades, resulting in efficient and accurate mowing operations.

China manufacturer Zlyj-280-20 High Speed High Efficiency High Torque Integrated Extruder Gearbox   gearbox assembly	China manufacturer Zlyj-280-20 High Speed High Efficiency High Torque Integrated Extruder Gearbox   gearbox assembly
editor by CX 2024-03-11

China Custom 42 Stepper Motor Speed Reducer 25.5mm Depth Input Hole NEMA 17 Low Backlash High Torque Planetary Gearbox with Best Sales

Product Description

 

Company Profile

HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world. 
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents,  which makes CHINAMFG the most trustable and reliable manufacturer.

Product Parameters

 

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLE42-L1SW Planetry Gearbox L1 4 9
5 9
7 5
10 5
Adapted motor ∅5-24/ ∅22-2/F31-M3
Rated Input Speed (rpm) 1000
Max Input Speed (rpm) 2000
Backlash L1 ≤10 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L1 96%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Application Fields

Exhibition

 

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CHINAMFG a good reputation in the market.

Certificates

Successful Projects

Packaging & Shipping

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A: Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Samples:
US$ 40/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

mover gearbox

Benefits of a High-Quality Mower Gearbox

A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:

  • Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
  • Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
  • Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
  • Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
  • Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
  • Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
  • Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.

Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.

mover gearbox

Troubleshooting Strange Noises from a Mower Gearbox

If you hear strange noises coming from your mower gearbox, follow these steps to troubleshoot the issue:

  1. Identify the Noise: Determine the type of noise, such as grinding, squealing, or knocking. Different noises can indicate various problems.
  2. Check Lubrication: Insufficient or contaminated lubrication can cause unusual noises. Check the gearbox’s oil level and condition and replace it if necessary.
  3. Inspect Gears and Bearings: Worn, damaged, or misaligned gears and bearings can generate noise. Inspect these components for wear, chipping, or misalignment.
  4. Tighten Fasteners: Loose bolts and fasteners can lead to vibration and noise. Check and tighten all fasteners connecting the gearbox to the mower.
  5. Check Belt Tension: A loose or misaligned drive belt can cause noise. Adjust the belt tension according to the manufacturer’s guidelines.
  6. Inspect Clutch Components: If your mower has a clutch, worn or damaged clutch components can create noise. Inspect the clutch assembly for any issues.
  7. Examine Blade Components: If the noise is related to blade engagement, check the blade assembly for damage, alignment, and balance.
  8. Clean Debris: Debris, dirt, and grass clippings can accumulate in the gearbox and cause noise. Clean the gearbox thoroughly and remove any obstructions.
  9. Seek Professional Help: If you can’t identify or fix the issue, consult a professional technician or service center for diagnosis and repair.

Regular maintenance and prompt identification of unusual noises can help prevent further damage and ensure the smooth operation of your mower gearbox.

mover gearbox

Signs of a Faulty Mower Gearbox

A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:

  • Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
  • Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
  • Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
  • Leaking Oil: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
  • Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
  • Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
  • Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
  • Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.

If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.

China Custom 42 Stepper Motor Speed Reducer 25.5mm Depth Input Hole NEMA 17 Low Backlash High Torque Planetary Gearbox   with Best Sales China Custom 42 Stepper Motor Speed Reducer 25.5mm Depth Input Hole NEMA 17 Low Backlash High Torque Planetary Gearbox   with Best Sales
editor by CX 2023-11-18

China factory CZPT Three Stage High Torque Pls120 100K 200K 350K Gearbox supplier

Product Description

Hongjun Three Stage High Torque PLS120 100K 200K 350K Gearbox

-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.

-Ratio:64,80,100,125,140,175,200,250,350
-Weight: 11.3kg
-Product picture

-Conpments of the gearbox

-Datasheet

-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
                Flange Aluminum casting
                Output shaft 40Crmo
Output type:PLE round falnge output
                    PLF square flange output
                    ZPLE right angle round flange output
                    ZPLF right angle square flange output
Backlash:   Spur gearbox CZPT : <7 arcmin
                     Spur gearbox 2 stage : <12 arcmin
                     Helical gearbox CZPT : <3 arcmin
                     Helical gearbox CZPT : <5 arcmin
Low noise and high quality.

-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
 
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.

FOCUS, your professional electrical partner !

-Payment & Package & Delivery 
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package ) 
3,Delivery
( By International Express,  By Air , By Sea )

 

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Three-Step
Customization:
Available

|

Customized Request

agriculturalparts

Choosing the Right Agricultural Gearbox

When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.

Bevel gearboxes

Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.

Closed-loop seals

There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
agriculturalparts

Surface finish

The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.

Shaft arrangement

An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
agriculturalparts

Cost

Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
China factory CZPT Three Stage High Torque Pls120 100K 200K 350K Gearbox   supplier China factory CZPT Three Stage High Torque Pls120 100K 200K 350K Gearbox   supplier
editor by CX 2023-11-12