توضیحات محصول

Overview

توضیحات محصول 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CHINAMFG shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

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کاربرد: Motor, Machinery
عملکرد: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
طرح بندی: کواکسیال
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

گیربکس متحرک

نکات ایمنی هنگام کار با گیربکس ماشین چمن زنی

کار با گیربکس‌های ماشین چمن‌زنی نیاز به توجه دقیق به نکات ایمنی برای جلوگیری از حوادث و جراحات دارد. این اقدامات احتیاطی ایمنی را رعایت کنید:

  • قطع برق: قبل از انجام هرگونه تعمیر و نگهداری یا تنظیم، موتور ماشین چمن زنی را خاموش کرده و سیم شمع را جدا کنید تا از روشن شدن تصادفی جلوگیری شود.
  • منتظر خنک شدن باشید: اگر گیربکس روشن بوده، اجازه دهید خنک شود، زیرا ممکن است در حین کار داغ شود.
  • از لباس محافظ استفاده کنید: از تجهیزات حفاظت فردی مناسب (PPE) مانند دستکش، عینک ایمنی و کفش‌های جلو بسته برای محافظت از خود در برابر آوار و قطعات متحرک استفاده کنید.
  • ماشین چمن زنی را ثابت نگه دارید: قبل از هرگونه اقدام روی جعبه دنده، مطمئن شوید که ماشین چمن زنی روی سطح صاف قرار دارد و به درستی تثبیت شده است.
  • دفترچه راهنما را بخوانید: برای دستورالعمل‌های ایمنی خاص و رویه‌های مربوط به نگهداری گیربکس، به دفترچه راهنمای ماشین چمن‌زنی مراجعه کنید.
  • از ابزارهای مناسب استفاده کنید: همیشه از ابزارهای صحیح برای کار استفاده کنید و مطمئن شوید که در وضعیت خوبی هستند. ابزارهای نادرست می‌توانند منجر به حوادث و آسیب شوند.
  • از لباس‌های گشاد پرهیز کنید: لباس‌هایی بپوشید که اندازه‌تان باشند و خطر گیر کردن در قطعات متحرک را نداشته باشند.
  • دست‌ها را باز نگه دارید: هنگام روشن بودن موتور یا انجام تعمیرات، دست‌ها و انگشتان خود را از گیربکس و تسمه‌ها دور نگه دارید.
  • تهویه مناسب: اگر در فضای بسته کار می‌کنید، از تهویه مناسب برای جلوگیری از قرار گرفتن در معرض گازهای خروجی اطمینان حاصل کنید.
  • یک کار در یک زمان: در هر زمان روی یک کار تمرکز کنید. هنگام کار روی گیربکس ماشین چمن زنی از حواس پرتی و انجام چند کار همزمان خودداری کنید.
  • محل کار را تمیز نگه دارید: برای جلوگیری از خطرات زمین خوردن و اطمینان از دسترسی آسان به ابزارها، محل کار را تمیز و مرتب نگه دارید.
  • محافظ‌ها و پوشش‌ها را تعویض کنید: پس از انجام تعمیر و نگهداری، قبل از استفاده از ماشین چمن زنی، مطمئن شوید که تمام محافظ‌ها و پوشش‌ها به درستی نصب شده‌اند.
  • مایعات را به درستی دفع کنید: اگر نیاز به تخلیه مایعات از گیربکس دارید، آنها را طبق مقررات محلی دفع کنید.
  • از متخصصان کمک بگیرید: اگر در مورد هرگونه تعمیر و نگهداری مطمئن نیستید، یا اگر این کار نیاز به دانش تخصصی دارد، با یک متخصص یا مرکز خدمات مجاز مشورت کنید.

رعایت این نکات ایمنی به شما کمک می‌کند تا با خیال راحت و مؤثر با گیربکس‌های ماشین چمن‌زنی کار کنید و خطر تصادفات و جراحات را کاهش دهید.

گیربکس متحرک

Differences between Manual and Automatic Mower Gearboxes

Manual and automatic mower gearboxes differ in their operation, control, and convenience:

  • Operation: Manual gearboxes require the user to engage and disengage gears manually using a clutch or lever. Automatic gearboxes, on the other hand, change gears automatically based on speed and load conditions.
  • Control: Manual gearboxes provide more direct control over gear selection, allowing the user to choose the appropriate gear for specific tasks. Automatic gearboxes, however, offer a hands-free experience with gear changes managed by the gearbox itself.
  • Convenience: Automatic gearboxes are more convenient for users who prefer a hassle-free experience. They eliminate the need to manually shift gears, making operation simpler and more user-friendly.
  • Complexity: Automatic gearboxes are more complex in design compared to manual ones due to the presence of sensors, electronic controls, and additional components required for automatic shifting.
  • Efficiency: Manual gearboxes can provide better control over power delivery and may be more efficient in certain situations. However, automatic gearboxes optimize gear changes for fuel efficiency and performance.
  • Cost: Automatic gearboxes are generally more expensive to manufacture and repair due to their complexity. Manual gearboxes are simpler and often more affordable.

The choice between manual and automatic mower gearboxes depends on user preference, the level of control desired, and the intended use of the mower. Both types have their advantages and disadvantages, and the decision should be based on the user’s needs and priorities.

گیربکس متحرک

Signs of a Faulty Mower Gearbox

A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:

  • Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
  • Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
  • Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
  • نشت روغن: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
  • Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
  • Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
  • Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
  • Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.

If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.

China high quality CZPT Arrow Plastic Twin Screw Extruder Gearbox   synchromesh gearbox	China high quality CZPT Arrow Plastic Twin Screw Extruder Gearbox   synchromesh gearbox
editor by CX 2023-12-22