Deskripsi Produk
Deskripsi Produk
This gearbox is designed for plastic extrusion machine. It meet JB/T9040-1999 standard. The gear is made of high-strength alloy steel and hardened by carburizing and quenching. The accuracy of grinding teeth is higher than Level 6 and the hardness is HRC 54-62. In the front of output shaft,we assemble a thrust bearing with high safety factor to bear the extrusion pressure of screw.
Foto Detail
| Loading capacity sheet of CHINAMFG and ZSYJ reduction gearboxes | ||||||||||||||||||||
| Jenis | ZLYJ | ZSYJ | ||||||||||||||||||
| Spec | △ | △ | △ | △ | △ | △ | * | * | * | * | * | * | * | * | * | * | * | * | ||
| 112 | 133 | 146 | 173 | 200 | 225 | 250 | 280 | 315 | 330 | 375 | 395 | 420 | 450 | 500 | 560 | 630 | 450 | 560 | 530 | |
| -8 | -8 | -10 | -12.5 | -12.5 | -16 | -16 | -16 | -16 | -16 | -16 | -16 | -16 | -12 | -20 | -20 | -20 | -32 | -57 | -44 | |
| Normal input power(kw) n=1500rpm | ||||||||||||||||||||
| Ordinary reliable | 15 | 22 | 30.8 | 39 | 55 | 75 | 82.5 | 116 | 171 | _ | 260 | 300 | 315 | 332 | 450 | 600 | 825 | 240 | 240 | 370 |
| High reliable | 10 | 15 | 18.3 | 30.8 | 45 | 60 | 67 | 75 | 116 | 207 | 207 | 240 | 250 | 266 | 350 | 550 | 675 | 200 | 220 | 315 |
| Allowable output torque(N.m) | ||||||||||||||||||||
| Ordinary reliable | 800 | 1165 | 1962 | 2484 | 4379 | 6568 | 7643 | 11822 | 17427 | _ | 26497 | 3571 | 32102 | 38599 | 5571 | 76433 | 105095 | 48917 | 87134 | 103694 |
| High reliable | 525 | 764 | 1165 | 1962 | 3583 | 5334 | 6306 | 7643 | 11822 | 21000 | 21096 | 24380 | 25478 | 33885 | 44566 | 70063 | 85978 | 40764 | 79873 | 88280 |
| Recommended parameters of single-screw extruder machine reduction gearbox(Optional) | ||||||||
| Jenis | Spec. | Power/Kw | Speed-Input | Speed-Output | Load torque/N.m | Axial force/KN | Screw diameter | Length-Diameter Ratio |
| ZLYJ | 112-8 | 5.5 | 800 | 100 | 525 | 35 | less than 35 | 25:1 |
| 113-8 | 6 | 800 | 100 | 764 | 39 | 50 | 25:1 | |
| 146-10 | 11 | 1000 | 100 | 1050 | 54 | 55 | 25:1 | |
| 173-10 | 18.5 | 900 | 90 | 1962 | 110 | 65 | 25:1 | |
| 200-12.5 | 30 | 1000 | 80 | 3581 | 155 | 75 | 25:1 | |
| 225-12.5 | 45 | 1000 | 80 | 5371 | 180 | 90 | 25:1 | |
| 250-16 | 55 | 1120 | 70 | 7503 | 192 | 105 | 25:1 | |
| 280-16 | 75 | 960 | 60 | 7643 | 258 | 110 | 25:1 | |
| 315-16 | 85 | 960 | 60 | 13528 | 287 | 120 | 25:1 | |
| 330-16 | 110 | 960 | 60 | 17528 | 360 | 135 | 25:1 | |
| 375-16 | 132 | 960 | 60 | 21008 | 390 | 150 | 25:1 | |
| 395-16 | 185 | 960 | 60 | 29442 | 400 | 160 | 25:1 | |
| 420-16 | 160/220 | 960 | 60 | 31831 | 430 | 160/170 | ||
| 450-20 | 213 | 1000 | 60 | 40640 | 500 | 180 | 25:1 | |
| 500-20 | 220 | 1000 | 50 | 42571 | 550 | 180 | 25:1 | |
| 560-17 | 440 | 1000 | 50 | 84034 | 700 | 200 | 25:1 | |
| 630-10 | 540 | 1000 | 50 | 15712 | 770 | 250 | 25:1 | |
| ZSYJ | 450-32 | 200 | 1500 | 47 | 4 0571 | 500 | 165 | 25:1 |
| 560-57 | 220 | 1500 | 26 | 80802 | 700 | 190 | 25:1 | |
Profil Perusahaan
Zhe jiang yifan gear box group CO., LTD was set up in 1970. It specializes in developing and producing small and medium-sized marine gearboxes, plastic extruder slowdown bins, Z4 DC motors,generators and so on.There are mainly 300 moreproduction equipments,including more than60 big,fine and expensive ones. The area of our company is 110, 000 square meters.There are 350 staff,and 25%of the total number are the middle and senior technical members. Since the venture,we commit toresearching and developing new products,and keeping improving the technology. We pay great attention to the after-salesservice. All of these efforts increase the developing footsteps of our company. We have strong technical strength , sophisticatedprocessing equipments,advanced products detection equipments,and own a complete security system including productsdesigned,mechanical processing,unit assembly,testing before coming out from the factory and after-sales service. Ourproducts have passed the ISO9001 Quality System Certification.
Sertifikasi
Our Advantages
1: High transmission efficiency
2: Smooth operation and low noise
3: Small size and high carrying capacity.
4: Easy to disassemble and easy to install.
Pertanyaan yang Sering Diajukan (FAQ)
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
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| Aplikasi: | Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Contoh: |
US$ 500/Piece
1 Buah (Minimum Pemesanan) | |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Using Synthetic Oil in Your Mower Gearbox
Yes, you can use synthetic oil in your mower gearbox, and in many cases, it’s recommended for its benefits. Synthetic oils offer several advantages over conventional oils:
- Improved Lubrication: Synthetic oils provide better lubrication, reducing friction and wear on gearbox components.
- Temperature Stability: Synthetic oils perform well in a wide range of temperatures, ensuring consistent lubrication in both hot and cold conditions.
- Resistance to Breakdown: Synthetic oils have a higher resistance to thermal breakdown, which helps them maintain their properties and effectiveness over time.
- Extended Oil Change Intervals: Synthetic oils often last longer than conventional oils, allowing for extended oil change intervals.
- Reduced Deposits: Synthetic oils tend to produce fewer deposits and sludge in the gearbox, keeping it cleaner.
Before switching to synthetic oil, it’s important to:
- Check the manufacturer’s recommendations: Confirm whether your mower’s gearbox is compatible with synthetic oil.
- Choose the right viscosity: Select a synthetic oil with the appropriate viscosity rating for your mower’s gearbox.
- Ensure proper mixing: If you’re switching from conventional to synthetic oil, it’s a good practice to thoroughly drain the old oil before adding the synthetic oil.
Using synthetic oil can contribute to the overall performance and longevity of your mower gearbox. However, always refer to your mower’s manual and the oil manufacturer’s recommendations for the best results.
Komponen Utama Kotak Gigi Mesin Pemotong Rumput
Kotak roda gigi mesin pemotong rumput adalah rakitan mekanis kompleks yang terdiri dari berbagai komponen yang bekerja bersama untuk mentransmisikan daya dan mengontrol bilah pemotong. Komponen utama dari kotak roda gigi mesin pemotong rumput meliputi:
- Poros Masukan: Poros input terhubung ke mesin pemotong rumput melalui poros penggerak. Poros ini menerima daya putar dari mesin dan mentransfernya ke gearbox.
- Gigi roda: Roda gigi merupakan komponen penting yang bertanggung jawab untuk mentransmisikan dan mengubah torsi dan kecepatan. Kotak roda gigi mesin pemotong rumput berisi seperangkat roda gigi, termasuk roda gigi masukan, roda gigi perantara, dan roda gigi keluaran, yang saling terkait untuk mencapai rasio torsi dan kecepatan yang diinginkan.
- Poros Keluaran: Poros keluaran terhubung ke mata pisau pemotong. Poros ini menerima torsi dari gearbox dan mentransfernya ke mata pisau, menyebabkan mata pisau berputar dan melakukan aksi pemotongan.
- Bantalan: Bantalan menopang poros dan roda gigi yang berputar di dalam kotak roda gigi, mengurangi gesekan dan memastikan pergerakan yang lancar. Bantalan bola atau bantalan rol umumnya digunakan untuk meningkatkan efisiensi dan umur pakai kotak roda gigi.
- Sistem Pelumasan: Kotak roda gigi mesin pemotong rumput memerlukan pelumasan yang tepat untuk meminimalkan gesekan dan keausan antara bagian-bagian yang bergerak. Pelumasan memastikan bahwa roda gigi dan bantalan beroperasi dengan lancar dan efisien.
- Perumahan: Rumah girboks membungkus dan melindungi komponen internal dari unsur-unsur eksternal. Selain itu, rumah girboks juga menampung oli pelumas dan mencegah kotoran serta serpihan masuk ke dalam girboks.
- Segel: Seal mencegah masuknya kontaminan seperti air, debu, dan kotoran ke dalam gearbox. Seal memainkan peran penting dalam menjaga integritas sistem pelumasan dan melindungi komponen internal.
- Kopling dan Rem: Beberapa kotak roda gigi mesin pemotong rumput dilengkapi dengan kopling dan rem yang memungkinkan pengaktifan dan penonaktifan mata pisau pemotong. Komponen-komponen ini memberikan kendali atas aksi pemotongan dan memungkinkan pengoperasian yang aman.
- Mekanisme Penyesuaian: Tergantung pada jenis mesin pemotong rumputnya, kotak roda gigi mungkin mencakup mekanisme penyesuaian untuk mengatur ketinggian pemotongan atau sudut mata pisau. Mekanisme ini meningkatkan keserbagunaan dan kinerja mesin pemotong rumput.
Kombinasi komponen-komponen ini di dalam gearbox mesin pemotong rumput memastikan transmisi daya yang efektif dan kontrol yang tepat atas mata pisau pemotong, sehingga menghasilkan operasi pemotongan rumput yang efisien dan akurat.
editor by CX 2024-03-11
