EP-RTS50 Rotary Tiller Gearbox

EP-RTS50 Rotary Tiller Gearbox

The EP-RTS50 is a 50 HP side-mounted gearbox purpose-built for rotary tiller applications. Vegetable growers and seedbed preparation contractors rely on its heavy-duty thrust bearings and abrasion-resistant seals to transmit power to tiller blades in direct contact with soil, stones, and root debris.

商品コード: a34b96fe5658 カテゴリー: タグ: , , , ,

説明


Reliable Rotary Tiller Side Gearbox for Every Field: EP-RTS50

When your lawn mower gearbox needs to perform without question, the EP-RTS50 delivers. Rated for 50馬力 at 540回転/分, its carburized spiral bevel gears and environmentally sealed housing handle everything from fine pasture topping to aggressive brush clearing.

EP-RTS50 Rotary Tiller Side Gearbox

📈 EP-RTS50 Technical Specifications

パラメータ 仕様
型番 EP-RTS50
ギアボックスタイプ ロータリーティラーサイドギアボックス
ギア比 N/A
歯の形状 N/A
ギアモジュール N/A
定格電力 50馬力
入力速度 540回転/分
入力/出力シャフト Flange mount
正味重量 20 Kg (approx.)
ギア素材 20CrMnTi合金鋼、浸炭焼入れ済み、硬度HRC 58-62
ハウジング材 ねずみ鋳鉄（HT200/HT250）
シール保護 マルチリップNBR/FKMオイルシール、IP65+規格準拠
潤滑 SAE 80W-90または85W-140 EPギアオイル
表面処理 Eコートプライマー＋ポリエステル粉体塗装、赤色仕上げ

⭐ 主な特長とエンジニアリング上の利点

🔬

Integrated Overload Shear Hub

Built-in shear bolt hub on the output protects the entire gear train from catastrophic damage when blades strike immovable objects like buried concrete or steel.

⚖

Thermo-Compensating Bearing Spacer

Calibrated aluminium spacer between bearing sets expands proportionally with temperature, maintaining optimal preload from cold start through peak operating temperature.

🚀

CNC-Machined Spiral Bevel Gears

Gears cut from 20CrMnTi alloy on Gleason CNC generators, case-carburized to HRC 58-62 with 1.2 mm case depth for 10+ million cycle fatigue life under rated torque.

💪

96-98% Power Transmission Efficiency

Precision-lapped tooth contact patterns reduce mesh friction losses to under 4%, delivering near-full PTO horsepower to the blade assembly with minimal heat build-up.

⚙

Pre-Filled EP90 Gear Lubricant

Ships factory-filled with extreme-pressure SAE 90 gear oil and includes a clear sight glass for instant oil-level verification before each operating session.

⚗

QT450-10 Ductile Iron Shell

Nodular graphite iron housing absorbs 40% more impact energy than grey iron, protecting internal components when the mower strikes concealed rocks or fence posts.

農業用芝刈り機のギアボックス

🔧 機器の互換性と相互参照

🔄 Cross-Reference Compatibility for EP-RTS50

The EP-RTS50 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Kuhn • SaMASZ • Swaraj • TYM • Foton • Kubota • Claas • Schulte

免責事項：上記のブランド名は、互換性確認のためのみに記載されています。Ever-power Australia Mower Gearbox Co.,Ltd.は、記載されているメーカーとは一切提携、承認、または認可を受けていません。すべての商標は、それぞれの所有者に帰属します。

📚 ギアボックス選定ガイド

A well-matched gearbox delivers years of trouble-free service. Follow this guide to confirm the EP-RTS50 is the optimal choice for your needs:

📌トラクターPTO馬力に対する出力定格の選定
The EP-RTS50 is rated at 50 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 540 RPM vs 1000 RPM PTO Selection
The EP-RTS50 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Cast Iron Housing vs Aluminium Housing
The EP-RTS50 uses a grey cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 標準カタログ vs カスタム仕様
The EP-RTS50 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌出力軸タイプの互換性
The EP-RTS50 features Flange mount output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.

🌾 一般的なアプリケーションシナリオ

🌾 Solar farm ground cover and weed management

🚘 Firebreak establishment and maintenance mowing

🌱 Disc mowing of grass and legume hay crops

⛰ Airfield perimeter and runway strip grass management

🌳 Sugar cane and crop stubble field mulching

エバーパワー・オーストラリア・モアギアボックス株式会社の製造施設

🛠 インストールとセットアップガイド

  1. After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
  2. Disconnect the tractor PTO shaft and safely support the mower implement on jack stands or blocks before beginning the gearbox installation procedure.
  3. For units weighing over 25 kg, use a chain hoist, engine crane, or two-person lift to position the gearbox. Never attempt to lift heavy gearboxes solo.
  4. Fill the gearbox with the recommended gear oil (SAE 80W-90 or 85W-140 EP) to the level indicated on the sight glass or dipstick. Do not overfill.
  5. 全負荷運転を行う前に、段階的な慣らし運転を行ってください。まず、スロットルを半分開けて30分間運転し、次にスロットルを4分の3開けて30分間運転してから、PTOを全開速度で運転してください。
  6. 定規を使って、作業機の取り付け面が平坦かどうかを点検してください。0.5mmを超える歪みがある場合は、新しいギアボックスを取り付ける前に修正する必要があります。
  7. 運転中の振動による緩みを防ぐため、すべての取り付けボルトにNord-Lockワッシャーまたはねじロック剤を使用してください。

❓よくある質問

❓ What is the recommended oil change schedule?

Drain and replace oil after the first 50 hours of break-in. After that, change oil every 200-300 hours or at least once per season. Always drain warm oil for complete evacuation and inspect the magnetic drain plug for metallic debris.

❓ Do you manufacture custom ratios and shaft types?

Absolutely. We offer custom gear ratios, shaft profiles, and mounting configurations. Minimum order quantities apply for fully custom designs. Lead time is typically 4-6 weeks from order confirmation.

❓ このギアボックスにはどのPTOシャフトを組み合わせれば良いですか？

トラクターの出力馬力に適合し、スプライン形状が一致する標準的な農業用PTOシャフトを使用してください。急激な過負荷によるギアボックスの損傷を防ぐため、せん断ボルトまたは摩擦クラッチによる保護機能を備えたシャフトの使用を強くお勧めします。

❓ 純正OEM部品と比較して、御社の価格設定はどうですか？

当社のギアボックスは、純正品と同等またはそれ以上の素材を使用しながら、通常30～50%の低価格を実現しています。独立機関による試験では、同等以上の性能と耐用年数が確認されています。車両運行事業者にとって、大きなコスト削減につながります。

❓ このギアボックスにはどのようなギアオイルの規格が必要ですか？

通常の使用条件下では、SAE 80W-90またはSAE 85W-140 GL-5極圧ギアオイルを使用してください。-20℃以下の極寒地では、合成油の75W-90を使用することで、低温始動時の適切な流動性を確保できます。シフト交代前には必ずサイトグラスまたはオイルレベルゲージでオイルレベルを確認してください。

⭐ お客様の声と現場レポート

★★★★★

📍 Victoria, Australia

We fitted six of these across our fleet. Every single unit has performed flawlessly through two complete cutting seasons.

★★★★★

📍 Poltava, Ukraine

Excellent for paddock clearing. The sealed bearings makes maintenance easy and keeps unplanned downtime to a minimum.

★★★★★

📍 Córdoba, Argentina

Runs noticeably cooler than the old gearbox it replaced. The improved cooling design and better oil volume are making a real difference.

★★★★☆

📍 Bordeaux, France

競合他社製品と並べてテストした結果、本製品はより静かに作動し、発熱も少なく、200時間以上使用してもオイルが汚れずにきれいな状態を保っていました。

★★★★☆

📍 Adana, Turkey

このメーカーから初めて購入しましたが、大変満足しています。製品の品質、説明書、サポート、すべてが最高レベルでした。

農業用ギアボックスシリーズ

⚖ EP-RTS50 vs. Low-Cost Alternatives

特徴 EP-RTS50 (Ever-power) ジェネリック／低価格代替品
Corrosion Protection ✔ E-Coat + Powder Coat + Zinc Fasteners ✘ Single Paint Layer, Rusts Within 6 Months
Bearings ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life ✘ Standard Ball Bearings, 1500 hr L10 Life
Heat Treatment ✔ Gas Carburizing, 1.0-1.5mm Case Depth ✘ Induction Hardening, 0.3mm Case Depth
Quality Testing ✔ 100% Factory Tested — Dimensional, Run-In, Leak ✘ Spot-Checked, Minimal QC Documentation
Gear Balancing ✔ Matched-Pair Dynamic Balance to ISO G6.3 ✘ No Balancing Performed
Shaft Hardness ✔ Output Journals Induction-Hardened HRC 50-55 ✘ No Localized Hardening, Rapid Wear
Shipping Protection ✔ Wooden Crate, VCI Paper, Foam Inserts ✘ Cardboard Box, Minimal Protection

🔄関連商品・アクセサリー

🏆 認証と品質基準

Every EP-RTS50 carries the weight of our ISO 9001:2015 quality system and 20+ years of continuous improvement. We use statistical process control (SPC) on critical gear dimensions, maintain measurement system analysis (MSA) per AIAG standards, and archive all inspection data for a minimum of 10 years. This discipline is why our field failure rate remains below 0.3%.

🏭 Ever-power Australia Mower Gearbox Co.,Ltd.を選ぶ理由とは？

We built Ever-power Australia Mower Gearbox Co.,Ltd. on the principle that no farmer should have to choose between quality and affordability. Every gearbox leaving our factory undergoes 100% dimensional inspection on Zeiss CMMs, gear geometry verification on Gleason analyzers, hydrostatic leak testing, and no-load run-in testing. This multi-stage quality gate is why Ever-power Australia Mower Gearbox Co.,Ltd. gearboxes are trusted by agricultural dealers in 37+ countries — and why our repeat order rate exceeds 85% year after year.

PTO駆動シャフト

📞 Get Your EP-RTS50 Quote Today

Your mowing equipment deserves a gearbox engineered for the long haul. Request your EP-RTS50 quote today and join thousands of satisfied operators who made the switch to Ever-power Australia Mower Gearbox Co.,Ltd..

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