Descrição do produto
High Efficiency Cone Worm Gear Series Double Enveloping Worm Gear Worm Gearbox
Descrição do produto
Series C double enveloping worm gear
Model: 100 – 500
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality
In a Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer, three to 11 gear teeth are typically in contact with the worm, depending CHINAMFG the ratio. The increased number of driven gear teeth that are in contact with the worm significantly increases torque capacity also raises shock load resistance. In addition to increasing the number of driven gear teeth in contact with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer also increases the contact area on each gear tooth. The actual areas of instantaneous contact between the worm threads and the driven gear tooth are lines. These lines of contact move across the face of the gear tooth as it progresses through its total time of mesh with the worm. The lines of contact in double-enveloping worm gearing are configured to increase the power transmission capability and reduce the stress on each gear tooth.
Working conditions
Two shafts for 90 ° Intersect, input speed must not be more than 1500 rpm.The working environment temperature should range from 0 ~ 40 ° C, when the environment temperature below 0 ° C or above 40 ° C.Before starting the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Data sheet on CUW double enveloping worm gear reducer :
| Modelo | Diâmetro do eixo (mm) | Altura central (CUW) | (CUW) Diâmetro do eixo de saída. | Poder | Razão | Torque permitido | Peso |
| (CUW) entrada Sólido(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
| 125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
| 140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
| 160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
| 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
| 355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| 400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Advantage:
The advantage of CHINAMFG High Efficiency, Low Noice Cone Worm Series Worm Gearbox design are dramatic. First, the total load is divided among more individual gear teeth, and the load is further divided where teeth support 2 lines of contact. This superior load distribution greatly increases load carrying capacity. Second, the improved torque throughput allows a smaller reducer to produce the same amount of torque, resulting in size and weight savings.
Double-enveloping worm gearing can carry loads that would require much larger and heavier cylindrical worm gearing.
Figura da caixa de engrenagens helicoidais de duplo envolvimento:
(Clique na imagem para mais informações)
Embalagem e envio
Pacote :
A caixa de engrenagens SGR utiliza caixa de madeira padrão por motorredutor | unidade de engrenagem.
Envio :
Conforme a necessidade do cliente, entregamos os produtos por diferentes meios de transporte, como transporte marítimo, aéreo/expresso ou rodoviário, etc.
Você indica, nós prestamos o serviço!
Nossos serviços
Com todas as nossas atividades certificadas pela DNV-ISO 9001 e SGS, prezamos por um serviço de altíssima qualidade. Confie suas caixas de engrenagens aos cuidados de nossos serviços.
Ajude a proteger sua caixa de engrenagens contra desgaste e atrito. A caixa de engrenagens SGR converte torque de forma confiável e eficiente.
Personalizamos nossas unidades de engrenagens planetárias CHINAMFG, caixas de engrenagens helicoidais de dupla envolvente, motoredutores helicoidais, unidades de engrenagens helicoidais de design modular, caixas de engrenagens helicoidais, caixas de engrenagens cicloidais, etc., para se adequarem à sua aplicação e atenderem às suas necessidades.
Essas características permitem uma vida útil confiável e segura de mais de 200.000 horas de operação.
Nossos clientes confiam nas unidades de engrenagem da CHINAMFG desde 1997. Mais de 500.000 unidades de nossas caixas de engrenagens estão em uso confiável em todo o mundo, em muitos casos sob condições extremamente severas.
| Aplicativo: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Função: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Angle |
| Dureza: | Superfície dentária endurecida |
| Instalação: | Tipo horizontal |
| Etapa: | Etapa única |
| Exemplos: |
US$ 500/Piece
1 unidade (pedido mínimo) | |
|---|
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Safety Precautions when Working with Mower Gearboxes
Working with mower gearboxes requires careful attention to safety to prevent accidents and injuries. Follow these safety precautions:
- Disconnect Power: Before performing any maintenance or adjustments, turn off the mower’s engine and disconnect the spark plug wire to prevent accidental starts.
- Wait for Cooling: Allow the gearbox to cool down if it has been running, as it can become hot during operation.
- Wear Protective Gear: Use appropriate personal protective equipment (PPE), such as gloves, safety glasses, and closed-toe shoes, to protect yourself from debris and moving parts.
- Stabilize the Mower: Make sure the mower is on a level surface and properly stabilized before attempting any work on the gearbox.
- Read the Manual: Refer to the mower’s manual for specific safety instructions and procedures related to gearbox maintenance.
- Use the Right Tools: Always use the correct tools for the job, and ensure they are in good condition. Incorrect tools can lead to accidents and damage.
- Avoid Loose Clothing: Wear clothing that fits well and doesn’t risk getting caught in moving parts.
- Keep Hands Clear: Keep your hands and fingers away from the gearbox and belts while the engine is running or while performing maintenance.
- Properly Ventilate: If you’re working in an enclosed space, ensure proper ventilation to prevent exposure to exhaust fumes.
- One Task at a Time: Focus on one task at a time. Avoid distractions and multitasking while working on the mower gearbox.
- Maintain a Clean Work Area: Keep the work area clean and organized to avoid tripping hazards and to ensure easy access to tools.
- Replace Guards and Covers: After performing maintenance, ensure all guards and covers are properly reinstalled before operating the mower.
- Dispose of Fluids Properly: If you need to drain fluids from the gearbox, dispose of them according to local regulations.
- Procure ajuda profissional: If you’re unsure about any maintenance or repairs, or if the task requires specialized knowledge, consult a professional or authorized service center.
Adhering to these safety precautions will help you work safely and effectively with mower gearboxes, reducing the risk of accidents and injuries.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Sinais de uma caixa de engrenagens defeituosa no cortador de grama
Uma caixa de engrenagens defeituosa em um cortador de grama pode levar a um desempenho ruim e a reparos potencialmente caros se não for consertada rapidamente. Aqui estão alguns sinais comuns que indicam que a caixa de engrenagens do seu cortador de grama pode estar apresentando problemas:
- Ruídos incomuns: Ruídos de rangido, estalo ou guincho durante o funcionamento podem indicar engrenagens ou rolamentos desgastados ou danificados na caixa de engrenagens.
- Perda de energia: Se o seu cortador de relva estiver com dificuldades para cortar a relva ou para avançar de forma eficiente, isso pode ser devido a um problema na caixa de velocidades que afeta a transmissão de potência.
- Dificuldade em trocar de marcha: Se o seu cortador de grama tiver transmissão manual, dificuldade em trocar de marcha ou marchas que saem do lugar podem ser um sinal de problema na caixa de câmbio.
- Vazamento de óleo: Vazamentos visíveis de óleo ao redor da carcaça da caixa de câmbio sugerem um possível problema de vedação ou junta que precisa de atenção.
- Vibração excessiva: Vibrações ou trepidações excessivas durante o funcionamento do cortador de grama podem indicar engrenagens desalinhadas ou outros problemas internos na caixa de engrenagens.
- Corte irregular: Se o seu cortador de relva estiver a deixar falhas na relva, pode dever-se a um problema na caixa de velocidades que afeta a sincronização das lâminas.
- Engajamento atrasado: Um atraso entre o engate da transmissão e o movimento do cortador de grama pode indicar um problema com o mecanismo de engate da caixa de câmbio.
- Cheiro de queimado: Um odor de queimado ou superaquecimento pode ser resultado do atrito causado por componentes da caixa de engrenagens danificados ou com lubrificação inadequada.
Se você notar algum desses sinais, é crucial resolver o problema imediatamente. Ignorar problemas na caixa de câmbio pode levar a danos maiores e reparos mais caros no futuro. Recomenda-se consultar um profissional para um diagnóstico preciso e os reparos adequados.
editor by CX 2023-09-25
