Mô tả sản phẩm

PRODUCT ADVANTAGE
 

Our micro gearbox for surgical robots, φ 22mm, 1 stage, with a low backlash within 0.3 °, can withstand a maximum torque of 1NM. It makes the mechanical arms of the surgical robots achieve precise end rotation and multiple operations in minimally invasive surgery.

 

FACTORY OVERVIEW

HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 30 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.

OUR ADVANTAGES
 

We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 8 ,GB6 with good consistency. 

 

Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers. 

 

 

 

OUR CERTIFICATES
 

We are ISO 9001, 14001 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.

OUR PARTNERS

 

 During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.

 

  

Câu hỏi thường gặp
 

 

– How do you guarantee the Quality of your products?
We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process.

– Do you offer custom-made service and technology support?
YES. We have our own design and development team. We are able to customize on drawings and samples from clients. Each of our engineers has many years of professional experience, we can provide technology support if you need.

– What do I need to offer for getting quotations?
Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment) and all the other related technical requirements including anual quantity, applications or samples, etc.. Then we will quote the best price within 24h.

– How can I know if your product is suitable for me?
Frist, you need to provide us your detailed requirements. The more details you can provide for your inquiry, the more precise solution we’re able to offer for your application. After you confirm the solutions, we will prepare the drawings for your double checking, and proceed with then sample making once we get your final approval. We will make sure each step will accurately and strictly meet your needs.

– How to pay the money?
We accept T/T in advance. Also we have different bank accounts for receiving money, like US dollors or RMB etc.

– How long is your delivery time?
The general delivery date is around 40-60 days, and we can achieve 30 days for delivering if you have special and urgent needs.
 

JOIN US!

We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit. 

 

CHOOSE US FOR

Excellent & Reliable Quality

Efficient & Economical Solution

Customer-oriented Service

Ứng dụng: Động cơ, Xe điện, Xe máy, Máy móc, Hàng hải, Đồ chơi, Máy móc nông nghiệp, Ô tô
Chức năng: Distribution Power, Change Drive Torque, Speed Reduction
Cách trình bày: Three-Ring
Độ cứng: Bề mặt răng được tôi cứng
Cài đặt: Kiểu ngang
Bước chân: Bước đơn
Mẫu:
US$ 10/Piece
1 chiếc (Số lượng đặt tối thiểu)

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hộp số chuyển động

Điều chỉnh độ căng của dây đai hộp số máy cắt cỏ

Điều chỉnh độ căng dây đai hộp số trong máy cắt cỏ đúng cách là rất quan trọng để đảm bảo hiệu suất tối ưu và tuổi thọ của dây đai. Hãy làm theo các bước sau để điều chỉnh độ căng:

  1. Sự chuẩn bị: Tắt động cơ máy cắt cỏ và ngắt dây bugi để đảm bảo an toàn.
  2. Xác định vị trí cơ chế điều chỉnh: Xác định cơ chế điều chỉnh độ căng trên máy cắt cỏ. Đó có thể là một bu lông căng, một giá đỡ điều chỉnh hoặc một cơ chế khác tùy thuộc vào kiểu máy cắt cỏ.
  3. Nới lỏng các bu lông: Nếu máy cắt cỏ của bạn có bu lông điều chỉnh độ căng, hãy nới lỏng nhẹ các bu lông gắn cố định hộp số. Điều này cho phép hộp số di chuyển và điều chỉnh độ căng.
  4. Điều chỉnh độ căng: Sử dụng cơ cấu điều chỉnh độ căng để tăng hoặc giảm độ căng của dây đai. Tham khảo hướng dẫn sử dụng máy cắt cỏ của bạn để biết thông số độ căng được khuyến nghị.
  5. Kiểm tra độ căng: Sau khi điều chỉnh, kiểm tra độ căng bằng cách ấn xuống dây đai ở điểm giữa hai ròng rọc. Dây đai nên hơi chùng xuống, nhưng không quá nhiều. Đồng thời, kiểm tra xem các ròng rọc đã được căn chỉnh đúng chưa.
  6. Siết chặt các bu lông: Sau khi điều chỉnh độ căng cho phù hợp, hãy siết chặt các bu lông lắp đặt hộp số để cố định nó vào đúng vị trí.
  7. Thao tác thử nghiệm: Nối lại dây bugi và khởi động máy cắt cỏ để quan sát hoạt động của dây đai. Lắng nghe xem có tiếng động bất thường nào không và kiểm tra xem dây đai có ăn khớp đúng cách với các ròng rọc hay không.

Việc kiểm tra và điều chỉnh độ căng của dây đai hộp số thường xuyên đảm bảo truyền tải điện năng hiệu quả và ngăn ngừa mài mòn sớm. Nếu bạn không chắc chắn về cách điều chỉnh độ căng phù hợp, hãy tham khảo sách hướng dẫn sử dụng máy cắt cỏ hoặc nhờ sự trợ giúp từ chuyên gia.

hộp số chuyển động

Common Problems with Mower Gearboxes and How to Fix Them

Mower gearboxes can experience various issues over time. Here are some common problems and their potential solutions:

  • Leaking Oil: If you notice oil leaks, inspect the seals and gaskets. Replace any damaged components and refill the gearbox with the appropriate oil.
  • Strange Noises: Unusual noises can indicate worn bearings or gears. Inspect the gearbox for wear and replace any damaged parts.
  • Overheating: Overheating can result from low oil levels or excessive friction. Check the oil level and quality, and ensure proper lubrication.
  • Poor Performance: If the mower gearbox isn’t performing as expected, check for loose belts, misaligned pulleys, or damaged gears. Adjust or replace parts as needed.
  • Slipping Belts: Slipping belts can cause uneven cutting. Check the tension of the belts and adjust them to the manufacturer’s specifications.
  • Lack of Power: If the mower lacks power, check the gearbox and belts for obstructions, and make sure the gears are functioning properly.
  • Vibration: Excessive vibration can result from imbalanced blades or damaged gearbox components. Balance the blades and inspect the gearbox for wear.
  • Stuck Gears: If gears become stuck, check for debris or damage. Clean the gearbox and replace any worn or damaged parts.
  • Worn Bearings: Worn bearings can cause increased friction and noise. Replace worn bearings with new ones to maintain smooth operation.
  • Seized Components: If parts are seized, such as pulleys or shafts, inspect for damage or corrosion. Lubricate or replace components as needed.

For any complex issues or if you’re unsure about repairs, it’s recommended to consult the mower’s manual or seek help from a professional technician or authorized service center.

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Key Components of a Mower Gearbox

A mower gearbox is a complex mechanical assembly consisting of various components that work together to transmit power and control the cutting blades. The key components of a mower gearbox include:

  • Input Shaft: The input shaft is connected to the mower’s engine via a drive shaft. It receives the rotational power from the engine and transfers it to the gearbox.
  • Gears: Gears are essential components responsible for transmitting and converting torque and speed. Mower gearboxes contain a set of gears, including input gears, intermediate gears, and output gears, that mesh together to achieve the desired torque and speed ratios.
  • Output Shaft: The output shaft is connected to the cutting blades. It receives the torque from the gearbox and transfers it to the blades, causing them to rotate and perform the cutting action.
  • Bearings: Bearings support the rotating shafts and gears within the gearbox, reducing friction and ensuring smooth movement. Ball bearings or roller bearings are commonly used to enhance the gearbox’s efficiency and longevity.
  • Lubrication System: Mower gearboxes require proper lubrication to minimize friction and wear between moving parts. Lubrication ensures that the gears and bearings operate smoothly and efficiently.
  • Housing: The gearbox housing encloses and protects the internal components from external elements. It also contains the lubricating oil and prevents dirt and debris from entering the gearbox.
  • Seals: Seals prevent the entry of contaminants such as water, dust, and dirt into the gearbox. They play a critical role in maintaining the integrity of the lubrication system and protecting the internal components.
  • Clutches and Brakes: Some mower gearboxes feature clutches and brakes that allow for engagement and disengagement of the cutting blades. These components provide control over the cutting action and enable safe operation.
  • Adjustment Mechanisms: Depending on the type of mower, the gearbox may include adjustment mechanisms for setting the cutting height or angle of the blades. These mechanisms enhance the mower’s versatility and performance.

The combination of these components within the mower gearbox ensures the effective transmission of power and precise control over the cutting blades, resulting in efficient and accurate mowing operations.

China manufacturer 22mm Gear Box Micro Metal Cut Planetary Gearbox for Medical Surgical Robots   gearbox and motor	China manufacturer 22mm Gear Box Micro Metal Cut Planetary Gearbox for Medical Surgical Robots   gearbox and motor
editor by CX 2023-10-17