产品描述

Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer

产品描述

Characteristic of Sgr High Efficiency, Low Noice Cone Worm Series Worm Gearbox   : In a Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer, three to 11 gear teeth are typically in contact with the worm, depending CHINAMFG the ratio. The increased number of driven gear teeth that are in contact with the worm significantly increases torque capacity also raises shock load resistance. In addition to increasing the number of driven gear teeth in contact with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer also increases the contact area on each gear tooth. The actual areas of instantaneous contact between the worm threads and the driven gear tooth are lines. These lines of contact move across the face of the gear tooth as it progresses through its total time of mesh with the worm. The lines of contact in double-enveloping worm gearing are configured to increase the power transmission capability and reduce the stress on each gear tooth.

 

Datasheet on CUW double enveloping worm gear reducer :

模型 ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque 重量
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 100 740 190 42.6 ~347 10 .25 ~ 62 2571~39881 1980
500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

 

 Double-enveloping worm gearbox figure :

(Click on picture for more information)

 

 

Packaging & Shipping

Package :                                                                                                

SGR gearbox use standard wood case per gear motor | gear unit.

 

Shipping :                                                                                               

According to Customer requirement, we delivery products by different transport, Sea shipping, Air Transportation / Express or Truck transportation etc.

You Appoint, We Service!

Our Services

With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.

Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs. 

These features enable a reliable and safe service life of over 200 000 operational hours. 

Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.

 

Our Honour and Patent :                                                                                                      

ABOUT US:                                                                                         

ZheJiang CHINAMFG Heavy Industry Machinery Co., Ltd.(formerly known as ZheJiang CHINAMFG Reducer Co., Ltd. ) (sgrgear )  has accumulated rich original designing & manufacturing experience after being founded in 1996. CHINAMFG brand planetary gear reducer has won honor of “Science and Technology Advancement Prize” awarded by the National Speed Reducer & Variator Industry Association.

We produce planetary gear units, planar double-enveloping worm gear speed reducers (cone worm gear reducer), helical-bevel gear motors, worm gear reducers, helical worm gear motors, helical gear motors and many other types of gear units. CHINAMFG gear motors and gear units have given satisfactory performance in different industrial applications, including metallurgy, mineral, architecture, shipbuilding, petroleum combination, aviation space-flight, lift routeing, textile mechanic, cement, pharmaceuticals, pumps, general mechanic and other domain.

With the advantage of high quality & competitive price, CHINAMFG gear motor and gear units are widely welcomed in the domestic market and exported to Southeast Asia, Middle Asia, North America and European countries etc.

With the excellent testing program, CHINAMFG company is always keeping up with the most advanced technology in the world. We have already acquired DNV-ISO9001: 2008 certificate,SGS, CE etc and a patent on CHINAMFG branded gearbox. 

We have adopted advanced CAD and CIMS in design & manufacture, which help our engineers develop 3 – 5 series of new efficient products each year. All staff in sales & service department are well trained termly, thus you will be always warmly welcomed and understood by our company.

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应用: 汽车、机械、船舶、农业机械、工业
功能: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
布局: 90 Degree Angle
硬度: Hardened
安装: 横版
步: Single-Step
定制化:
可用的

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定制请求

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高质量割草机变速箱的优势

高质量的割草机变速箱在提高割草机性能和改善用户体验方面都具有诸多优势:

  • 耐用性: 高品质变速箱专为应对频繁且高强度的割草作业而设计。它们采用耐用材料和精密制造工艺,确保更长的使用寿命。
  • 运行平稳: 优质变速箱可提供平稳一致的动力传输,从而降低运行过程中的振动和噪音。这不仅提升了用户舒适度,还能最大限度地减少割草机部件的磨损。
  • 高效功率传输: 设计精良的变速箱能高效地将割草机发动机的动力传递到切割刀片,从而优化切割性能,实现更干净、更均匀的割草效果。
  • 维护成本低: 高质量的齿轮箱结构可靠,因此通常需要较少的维护。从长远来看,这可以减少停机时间和维护成本。
  • 增强安全性: 可靠的变速箱能够确保刀片持续稳定地按预期运转,从而有助于提高割草作业的安全性。这降低了因刀片意外运转而导致事故的风险。
  • 增强多功能性: 优质变速箱的设计旨在应对各种条件和割草任务,使其适用于各种应用和地形。
  • 成本效益: 虽然高质量的变速箱前期投入成本可能较高,但其耐用性和性能可以减少频繁更换和维修的需求,从而带来长期的成本节约。

投资购买高质量的割草机变速箱可以显著提高割草机设备的整体效率、性能和使用寿命,最终提供更好的割草体验。

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排除割草机变速箱异响故障

如果您听到割草机变速箱发出异响,请按照以下步骤排除故障:

  1. 识别噪声: 确定噪音类型,例如研磨声、尖叫声或敲击声。不同的噪音可能表明存在不同的问题。
  2. 检查润滑情况: 润滑不足或润滑剂受污染会导致异常噪音。检查变速箱油位和油质状况,必要时更换变速箱油。
  3. 检查齿轮和轴承: 磨损、损坏或错位的齿轮和轴承会产生噪音。检查这些部件是否存在磨损、缺损或错位。
  4. 拧紧紧固件: 螺栓和紧固件松动会导致振动和噪音。检查并拧紧所有将变速箱连接到割草机的紧固件。
  5. 检查皮带张力: 传动皮带松动或错位会导致噪音。请按照制造商的指导调整皮带张力。
  6. 检查离合器部件: 如果您的割草机带有离合器,磨损或损坏的离合器部件可能会产生噪音。请检查离合器总成是否存在任何问题。
  7. 检查刀片部件: 如果噪音与刀片啮合有关,请检查刀片组件是否有损坏、对齐和平衡情况。
  8. 清除碎屑: 变速箱内可能会积聚碎屑、灰尘和草屑,从而产生噪音。请彻底清洁变速箱并清除所有堵塞物。
  9. 寻求专业帮助: 如果您无法确定或解决问题,请咨询专业技术人员或服务中心进行诊断和维修。

定期维护和及时发现异常噪音有助于防止进一步损坏,并确保割草机变速箱平稳运行。

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Function of a Mower Gearbox

A mower gearbox operates through a series of gears and components that work together to transmit power and convert the rotational motion of the engine into the cutting action of the blades. Here’s how a typical mower gearbox works:

  1. Power Input: The mower gearbox receives power from the mower’s engine via a drive shaft.
  2. Gear Reduction: The gearbox contains a set of gears that are arranged in specific ratios to achieve the required torque and speed conversion. The input gear, connected to the drive shaft, meshes with one or more intermediate gears.
  3. Torque Conversion: As the input gear turns, it drives the intermediate gears. The gear arrangement within the gearbox results in a reduction of speed and an increase in torque. This is essential for providing the cutting blades with the necessary force to cut through vegetation.
  4. Blade Connection: The output shaft of the gearbox is connected to the cutting blades. As the gearbox output shaft rotates, it transfers the torque to the blades, causing them to spin.
  5. Blade Rotation: The rotational motion of the blades is what enables them to cut through grass and other vegetation. The increased torque generated by the gearbox allows the blades to effectively perform cutting or mulching actions.

Modern mower gearboxes are designed for efficiency, durability, and precision. They are often equipped with ball bearings, seals, and lubrication to minimize friction and ensure smooth operation. Some mower gearboxes also include additional features such as adjustable cutting heights, blade synchronization, and directional control to enhance the versatility of the mower.

China wholesaler Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer   wholesaler China wholesaler Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer   wholesaler
editor by CX 2024-03-14