توضیحات محصول
Worm Gearbox / Double Enveloping Worm Reducer / Combination Reducer
توضیحات محصول
Characteristic of Sgr High Efficiency, Low Noice Cone Worm Series Worm Gearbox : In a Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer, three to 11 gear teeth are typically in contact with the worm, depending CHINAMFG the ratio. The increased number of driven gear teeth that are in contact with the worm significantly increases torque capacity also raises shock load resistance. In addition to increasing the number of driven gear teeth in contact with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer also increases the contact area on each gear tooth. The actual areas of instantaneous contact between the worm threads and the driven gear tooth are lines. These lines of contact move across the face of the gear tooth as it progresses through its total time of mesh with the worm. The lines of contact in double-enveloping worm gearing are configured to increase the power transmission capability and reduce the stress on each gear tooth.
Datasheet on CUW double enveloping worm gear reducer :
| مدل | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
| 125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
| 140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
| 160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
| 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
| 355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| 400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Double-enveloping worm gearbox figure :
(Click on picture for more information)
Packaging & Shipping
Package :
SGR gearbox use standard wood case per gear motor | gear unit.
Shipping :
According to Customer requirement, we delivery products by different transport, Sea shipping, Air Transportation / Express or Truck transportation etc.
You Appoint, We Service!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
Our Honour and Patent :
ABOUT US:
ZheJiang CHINAMFG Heavy Industry Machinery Co., Ltd.(formerly known as ZheJiang CHINAMFG Reducer Co., Ltd. ) (sgrgear ) has accumulated rich original designing & manufacturing experience after being founded in 1996. CHINAMFG brand planetary gear reducer has won honor of “Science and Technology Advancement Prize” awarded by the National Speed Reducer & Variator Industry Association.
We produce planetary gear units, planar double-enveloping worm gear speed reducers (cone worm gear reducer), helical-bevel gear motors, worm gear reducers, helical worm gear motors, helical gear motors and many other types of gear units. CHINAMFG gear motors and gear units have given satisfactory performance in different industrial applications, including metallurgy, mineral, architecture, shipbuilding, petroleum combination, aviation space-flight, lift routeing, textile mechanic, cement, pharmaceuticals, pumps, general mechanic and other domain.
With the advantage of high quality & competitive price, CHINAMFG gear motor and gear units are widely welcomed in the domestic market and exported to Southeast Asia, Middle Asia, North America and European countries etc.
With the excellent testing program, CHINAMFG company is always keeping up with the most advanced technology in the world. We have already acquired DNV-ISO9001: 2008 certificate,SGS, CE etc and a patent on CHINAMFG branded gearbox.
We have adopted advanced CAD and CIMS in design & manufacture, which help our engineers develop 3 – 5 series of new efficient products each year. All staff in sales & service department are well trained termly, thus you will be always warmly welcomed and understood by our company.
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| کاربرد: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| عملکرد: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| طرح بندی: | 90 Degree Angle |
| سختی: | Hardened |
| نصب: | Horizontal Type |
| مرحله: | تک مرحلهای |
| سفارشی سازی: |
موجود است
| درخواست سفارشی |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Troubleshooting Strange Noises from a Mower Gearbox
If you hear strange noises coming from your mower gearbox, follow these steps to troubleshoot the issue:
- Identify the Noise: Determine the type of noise, such as grinding, squealing, or knocking. Different noises can indicate various problems.
- Check Lubrication: Insufficient or contaminated lubrication can cause unusual noises. Check the gearbox’s oil level and condition and replace it if necessary.
- Inspect Gears and Bearings: Worn, damaged, or misaligned gears and bearings can generate noise. Inspect these components for wear, chipping, or misalignment.
- Tighten Fasteners: Loose bolts and fasteners can lead to vibration and noise. Check and tighten all fasteners connecting the gearbox to the mower.
- Check Belt Tension: A loose or misaligned drive belt can cause noise. Adjust the belt tension according to the manufacturer’s guidelines.
- Inspect Clutch Components: If your mower has a clutch, worn or damaged clutch components can create noise. Inspect the clutch assembly for any issues.
- Examine Blade Components: If the noise is related to blade engagement, check the blade assembly for damage, alignment, and balance.
- Clean Debris: Debris, dirt, and grass clippings can accumulate in the gearbox and cause noise. Clean the gearbox thoroughly and remove any obstructions.
- از متخصصان کمک بگیرید: If you can’t identify or fix the issue, consult a professional technician or service center for diagnosis and repair.
Regular maintenance and prompt identification of unusual noises can help prevent further damage and ensure the smooth operation of your mower gearbox.
عملکرد گیربکس ماشین چمن زنی
گیربکس ماشین چمنزنی از طریق مجموعهای از چرخدندهها و اجزایی که با هم کار میکنند تا قدرت را منتقل کرده و حرکت چرخشی موتور را به عمل برش تیغهها تبدیل کنند، عمل میکند. در اینجا نحوه عملکرد یک گیربکس معمولی ماشین چمنزنی آورده شده است:
- ورودی برق: گیربکس ماشین چمن زنی، نیرو را از طریق یک شفت محرک از موتور ماشین چمن زنی دریافت می کند.
- کاهش دنده: گیربکس شامل مجموعهای از چرخدندهها است که با نسبتهای مشخصی چیده شدهاند تا به گشتاور و تبدیل سرعت مورد نیاز دست یابند. چرخدنده ورودی که به شفت محرک متصل است، با یک یا چند چرخدنده میانی درگیر میشود.
- تبدیل گشتاور: با چرخش چرخدنده ورودی، چرخدندههای میانی نیز به حرکت در میآیند. چیدمان چرخدندهها در گیربکس منجر به کاهش سرعت و افزایش گشتاور میشود. این امر برای تأمین نیروی لازم برای برش پوشش گیاهی توسط تیغههای برش ضروری است.
- اتصال تیغه: شفت خروجی گیربکس به تیغههای برش متصل است. با چرخش شفت خروجی گیربکس، گشتاور به تیغهها منتقل میشود و باعث چرخش آنها میگردد.
- چرخش تیغه: حرکت چرخشی تیغهها همان چیزی است که آنها را قادر میسازد تا چمن و سایر پوششهای گیاهی را برش دهند. گشتاور افزایش یافته تولید شده توسط گیربکس به تیغهها اجازه میدهد تا به طور مؤثر اقدامات برش یا مالچپاشی را انجام دهند.
گیربکسهای ماشین چمنزنی مدرن برای کارایی، دوام و دقت طراحی شدهاند. آنها اغلب مجهز به بلبرینگ، آببند و روانکاری هستند تا اصطکاک را به حداقل برسانند و عملکرد روان را تضمین کنند. برخی از گیربکسهای ماشین چمنزنی همچنین شامل ویژگیهای اضافی مانند ارتفاع برش قابل تنظیم، هماهنگسازی تیغه و کنترل جهت برای افزایش تطبیقپذیری ماشین چمنزنی هستند.
editor by CX 2024-03-14
