توضیحات محصول
High Efficiency Cone Worm Gear Series Double Enveloping Worm Gear Worm Gearbox
توضیحات محصول
Series C double enveloping worm gear
Model: 100 – 500
Ratio: 10 -63
Output Torque : 683 – 51180 N.m
Rating Power : 47/25HP(1.41Kw) – 597HP(448Kw)
1, High torque double enveloping worm gear adjust toughest working condition .
2,Universal design double enveloping worm gearbox.
3, Smooth and noiseless operation double worm gearbox.
4, Higher driving efficiency than traditional worm gear.
5, Increasing loading capacity .
6, Strict quality test before shipping
7, Customized design for various application
8, Long life service period
9,suitable price with moderated
10, moderate price & high quality
In a Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer, three to 11 gear teeth are typically in contact with the worm, depending CHINAMFG the ratio. The increased number of driven gear teeth that are in contact with the worm significantly increases torque capacity also raises shock load resistance. In addition to increasing the number of driven gear teeth in contact with the worm, Worm Gearbox, Worm Reduction Gear Box, Worm Speed Reducer and Gear Motor Manufacturer also increases the contact area on each gear tooth. The actual areas of instantaneous contact between the worm threads and the driven gear tooth are lines. These lines of contact move across the face of the gear tooth as it progresses through its total time of mesh with the worm. The lines of contact in double-enveloping worm gearing are configured to increase the power transmission capability and reduce the stress on each gear tooth.
Working conditions
Two shafts for 90 ° Intersect, input speed must not be more than 1500 rpm.The working environment temperature should range from 0 ~ 40 ° C, when the environment temperature below 0 ° C or above 40 ° C.Before starting the lubricating oil to corresponding heating and cooling, The worm shafts, reverse operation can be positive.
Data sheet on CUW double enveloping worm gear reducer :
| مدل | ShaftDia. (mm) | Center Height (CUW) | (CUW) Output shaft Dia. | Power | Ratio | Permitted Torque | Weight |
| (CUW) input Solid(h6) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| 100 | 28 | 190 | 48 | 1.41~11.5 | 10 .25~ 62 | 683-1094 | 42 |
| 125 | 32 | 225 | 55 | 2.42~19.7 | 10 .25 ~ 62 | 1170~2221 | 65 |
| 140 | 38 | 255 | 65 | 3.94~25.9 | 10 .25 ~ 62 | 1555 ~ 3473 | 85 |
| 160 | 42 | 290 | 70 | 4.39~35.7 | 10 .25 ~ 62 | 2143 ~4212 | 120 |
| 180 | 48 | 320 | 80 | 5.83~47.5 | 10 .25 ~ 62 | 2812 ~ 5387 | 170 |
| 200 | 55 | 350 | 90 | 7.52 ~61.2 | 10 .25 ~ 62 | 3624 ~6859 | 220 |
| 225 | 60 | 390 | 100 | 9.9~81.4 | 10 .25 ~ 62 | 4872 ~ 9224 | 290 |
| 250 | 65 | 430 | 110 | 12.9 ~105 | 10 .25~ 62 | 6284~11892 | 380 |
| 280 | 70 | 480 | 120 | 16.9 ~ 138 | 10 .25 ~ 62 | 8347 ~ 15820 | 520 |
| 315 | 75 | 530 | 140 | 22.5 ~183 | 10 .25 ~ 62 | 11068~ 19450 | 700 |
| 355 | 80 | 595 | 150 | 30~245 | 10 .25 ~ 62 | 14818 ~28014 | 1030 |
| 400 | 90 | 660 | 170 | 32.1 ~261 | 10 .25 ~ 62 | 15786~29918 | 1400 |
| 450 | 100 | 740 | 190 | 42.6 ~347 | 10 .25 ~ 62 | 2571~39881 | 1980 |
| 500 | 110 | 815 | 210 | 54.9 ~ 448 | 10 .25 ~ 62 | 27097~51180 | 2700 |
Advantage:
The advantage of CHINAMFG High Efficiency, Low Noice Cone Worm Series Worm Gearbox design are dramatic. First, the total load is divided among more individual gear teeth, and the load is further divided where teeth support 2 lines of contact. This superior load distribution greatly increases load carrying capacity. Second, the improved torque throughput allows a smaller reducer to produce the same amount of torque, resulting in size and weight savings.
Double-enveloping worm gearing can carry loads that would require much larger and heavier cylindrical worm gearing.
Double-enveloping worm gearbox figure :
(Click on picture for more information)
Packaging & Shipping
Package :
SGR gearbox use standard wood case per gear motor | gear unit.
Shipping :
According to Customer requirement, we delivery products by different transport, Sea shipping, Air Transportation / Express or Truck transportation etc.
You Appoint, We Service!
Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for top-quality service. Entrusting your gearboxes to the care of our Services.
Help protect your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox etc to fit your application and meet your needs.
These features enable a reliable and safe service life of over 200 000 operational hours.
Our customers have been placing their trust in CHINAMFG gear units since 1997. More than 500 000 gear units of our gearbox are in use reliably around the world, in many cases under very harsh conditions.
| کاربرد: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| عملکرد: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| طرح بندی: | Angle |
| سختی: | سطح دندانه سخت شده |
| نصب: | Horizontal Type |
| مرحله: | تک مرحلهای |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| سفارشی سازی: |
موجود است
| درخواست سفارشی |
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نکات ایمنی هنگام کار با گیربکس ماشین چمن زنی
کار با گیربکسهای ماشین چمنزنی نیاز به توجه دقیق به نکات ایمنی برای جلوگیری از حوادث و جراحات دارد. این اقدامات احتیاطی ایمنی را رعایت کنید:
- قطع برق: قبل از انجام هرگونه تعمیر و نگهداری یا تنظیم، موتور ماشین چمن زنی را خاموش کرده و سیم شمع را جدا کنید تا از روشن شدن تصادفی جلوگیری شود.
- منتظر خنک شدن باشید: اگر گیربکس روشن بوده، اجازه دهید خنک شود، زیرا ممکن است در حین کار داغ شود.
- از لباس محافظ استفاده کنید: از تجهیزات حفاظت فردی مناسب (PPE) مانند دستکش، عینک ایمنی و کفشهای جلو بسته برای محافظت از خود در برابر آوار و قطعات متحرک استفاده کنید.
- ماشین چمن زنی را ثابت نگه دارید: قبل از هرگونه اقدام روی جعبه دنده، مطمئن شوید که ماشین چمن زنی روی سطح صاف قرار دارد و به درستی تثبیت شده است.
- دفترچه راهنما را بخوانید: برای دستورالعملهای ایمنی خاص و رویههای مربوط به نگهداری گیربکس، به دفترچه راهنمای ماشین چمنزنی مراجعه کنید.
- از ابزارهای مناسب استفاده کنید: همیشه از ابزارهای صحیح برای کار استفاده کنید و مطمئن شوید که در وضعیت خوبی هستند. ابزارهای نادرست میتوانند منجر به حوادث و آسیب شوند.
- از لباسهای گشاد پرهیز کنید: لباسهایی بپوشید که اندازهتان باشند و خطر گیر کردن در قطعات متحرک را نداشته باشند.
- دستها را باز نگه دارید: هنگام روشن بودن موتور یا انجام تعمیرات، دستها و انگشتان خود را از گیربکس و تسمهها دور نگه دارید.
- تهویه مناسب: اگر در فضای بسته کار میکنید، از تهویه مناسب برای جلوگیری از قرار گرفتن در معرض گازهای خروجی اطمینان حاصل کنید.
- یک کار در یک زمان: در هر زمان روی یک کار تمرکز کنید. هنگام کار روی گیربکس ماشین چمن زنی از حواس پرتی و انجام چند کار همزمان خودداری کنید.
- محل کار را تمیز نگه دارید: برای جلوگیری از خطرات زمین خوردن و اطمینان از دسترسی آسان به ابزارها، محل کار را تمیز و مرتب نگه دارید.
- محافظها و پوششها را تعویض کنید: پس از انجام تعمیر و نگهداری، قبل از استفاده از ماشین چمن زنی، مطمئن شوید که تمام محافظها و پوششها به درستی نصب شدهاند.
- مایعات را به درستی دفع کنید: اگر نیاز به تخلیه مایعات از گیربکس دارید، آنها را طبق مقررات محلی دفع کنید.
- از متخصصان کمک بگیرید: اگر در مورد هرگونه تعمیر و نگهداری مطمئن نیستید، یا اگر این کار نیاز به دانش تخصصی دارد، با یک متخصص یا مرکز خدمات مجاز مشورت کنید.
رعایت این نکات ایمنی به شما کمک میکند تا با خیال راحت و مؤثر با گیربکسهای ماشین چمنزنی کار کنید و خطر تصادفات و جراحات را کاهش دهید.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Signs of a Faulty Mower Gearbox
A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:
- Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
- Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
- Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
- نشت روغن: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
- Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
- Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
- Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
- Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.
If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.
editor by CX 2023-09-25
