EP-140 Lawn Mower Gearbox

EP-140 Lawn Mower Gearbox

With 60 HP capacity and a 30 kg balanced design, the EP-140 sits at the performance sweet spot for mid-size farming operations. Dairy farmers and mixed-crop growers value its dual-ratio versatility for switching between fine pasture topping and rougher headland clearing without changing gearboxes.

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توضیحات


EP-140 — Professional-Grade Medium-Duty Rotary Cutter Gearbox for Agricultural Mowing

The EP-140 is a purpose-engineered lawn mower gearbox delivering reliable right-angle power transmission at 60 HP with ۵۴۰ دور در دقیقه PTO input. Its spiral bevel gears and sealed construction ensure consistent performance across thousands of operating hours in demanding field conditions.

EP-140 Medium-Duty Rotary Cutter Gearbox

📈 EP-140 Technical Specifications

پارامتر مشخصات
شماره مدل EP-140
نوع گیربکس Medium-Duty Rotary Cutter Gearbox
نسبت دنده (ها) 1:1.5 / 1:1.93
پیکربندی دندان‌ها 21/14, 27/14
ماژول دنده 5.7 / 5.64
قدرت نامی 60 HP
سرعت ورودی ۵۴۰ دور در دقیقه
شفت ورودی/خروجی 1 3/8 Z6, Taper spline
وزن خالص 30 Kg
جنس چرخ دنده فولاد آلیاژی 20CrMnTi، کربن‌دهی شده و سخت‌کاری شده HRC 58-62
جنس بدنه چدن خاکستری (HT200/HT250)
محافظت در برابر آب‌بندی آب‌بندهای روغنی چند لبه NBR/FKM، دارای رتبه IP65+
روانکاری روغن دنده EP SAE 80W-90 یا 85W-140
درمان سطحی پرایمر E-Coat + پوشش پودری پلی‌استر، پرداخت قرمز

⭐ ویژگی‌های کلیدی و مزایای مهندسی

🛠

Premium Tapered Roller Bearings

All positions fitted with Japanese-standard tapered roller bearings rated for 5,000+ hours L10 life, handling combined radial and thrust loads simultaneously.

🔬

GGG-50 Spheroidal Iron Casing

EN-GJS-500-7 housing tested to 25 bar hydrostatic pressure, providing extreme fatigue strength for applications exceeding 100 HP continuous input power.

⚖

1 3/4″ Z20 Heavy-Duty Input Spline

Oversized 20-spline input rated for tractors to 160 HP, with hardened spline teeth and precision-honed bore for zero-backlash PTO engagement.

🚀

Double-Row Output Bearings

Paired tapered roller bearings at the output position handle 45+ kN radial load, holding the shaft rigid under maximum cutting force from thick brush.

💪

Five-Stage Hermetic Sealing

Labyrinth + double Viton + pressurized grease chamber + armored shield maintain hermetic integrity even during full submersion or high-pressure washdown.

⚙

8-Bolt Forged 4340 Output Hub

Nickel-chrome-moly steel output hub rated for 80 kg blade assemblies and sustained cutting torques above 2,000 Nm — our strongest output interface.

Mower gearbox in agricultural use

🔧 سازگاری تجهیزات و مرجع متقابل

🔄 Cross-Reference Compatibility for EP-140

The EP-140 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

SaMASZ • Swaraj • TYM • Foton • Kubota • Claas • Schulte • Kuhn

سلب مسئولیت: نام‌های تجاری فوق صرفاً برای شناسایی سازگاری ارجاع داده شده‌اند. شرکت Ever-power Australia Mower Gearbox Co.,Ltd. وابسته، تأیید شده یا مجاز به هیچ یک از تولیدکنندگان ذکر شده نیست. همه علائم تجاری متعلق به صاحبان مربوطه می‌باشند.

📚 راهنمای انتخاب گیربکس

Choosing the right mower gearbox is critical for implement performance and longevity. Use the following criteria when evaluating the EP-140:

📌 تطبیق نسبت دنده با سرعت نوک تیغه
For the EP-140 with ratio(s) 1:1.5 / 1:1.93, calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM ÷ ratio. Multiply by blade diameter to get tip speed.
📌 تعیین توان نامی بر اساس توان محور تراکتور (PTO HP)
The EP-140 is rated at 60 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 انتخاب PTO با سرعت ۵۴۰ دور در دقیقه در مقابل ۱۰۰۰ دور در دقیقه
The EP-140 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Cast Iron Housing vs Aluminium Housing
The EP-140 uses a grey cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 Standard Catalog vs Custom Specification
The EP-140 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.

🌾 سناریوهای کاربردی معمول

🌾 Solar farm ground cover and weed management

🚘 Firebreak establishment and maintenance mowing

🌱 Disc mowing of grass and legume hay crops

⛰ Airfield perimeter and runway strip grass management

🌳 Sugar cane and crop stubble field mulching

Ever-power Australia Mower Gearbox Co.,Ltd. manufacturing facility

🛠 راهنمای نصب و راه‌اندازی

  1. Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
  2. With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
  3. Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
  4. Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
  5. Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.
  6. After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
  7. Disconnect the tractor PTO shaft and safely support the mower implement on jack stands or blocks before beginning the gearbox installation procedure.

❓ سوالات متداول

❓ Which tractor brands are compatible?

Our gearboxes use standard PTO connections (1 3/8″ 6-spline or 1 3/4″ 20-spline) compatible with virtually every brand — John Deere, Kubota, Massey Ferguson, New Holland, Case IH, Kioti, Mahindra, and more.

❓ How noisy is this gearbox during operation?

Our spiral bevel designs produce 72-78 dB(A) at 1 metre under rated load — significantly quieter than straight-bevel alternatives (typically 82-88 dB). Operators notice a meaningful reduction in gear whine.

❓ What is the difference between ratio options?

Ratio determines the speed/torque trade-off at the output. 1:1 maintains PTO speed (high blade RPM); 1:1.93 nearly halves output speed while doubling torque. Choose based on your target blade tip speed and vegetation density.

❓ What is the lead time for standard models?

In-stock standard models ship within 3-5 business days. For models requiring custom ratios or configurations, typical lead time is 4-6 weeks. Rush production is available for urgent requirements.

❓ How do I select the right gear ratio?

Match the ratio to your blade tip speed target. Lower ratios (e.g. 1:1) give higher blade RPM for finish mowing; higher ratios (e.g. 1:1.93 or above) trade speed for torque, ideal for thick brush. Calculate: output RPM = input RPM ÷ ratio.

⭐ نظرات مشتریان و گزارش‌های میدانی

★★★★★

📍 New South Wales, Australia

Good gearbox with a solid, hefty feel. Delivery to Australia was fast. Only needed a small spacer washer to fit our older mower model.

★★★★★

📍 Free State, South Africa

Handles our Mediterranean conditions well — wet winters and dry summers. This gearbox just keeps working without fuss.

★★★★★

📍 Otago, New Zealand

Bought for heavy paddock clearing work. Dust, heat, debris — it handles everything. The seals are particularly impressive in dirty conditions.

★★★★☆

📍 Normandy, France

Solid replacement unit. Took minimal effort to install. Once running, it is smooth and efficient. Good value for money.

★★★★☆

📍 قونیه، ترکیه

High quality comparable to European brands at roughly half the price. Gear tooth finish and bearing smoothness are both excellent.

Agricultural gearbox range

⚖ EP-140 vs. Low-Cost Alternatives

ویژگی EP-140 (Ever-power) جایگزین عمومی / کم‌هزینه
Heat Treatment ✔ Gas Carburizing, 1.0-1.5mm Case Depth ✘ Induction Hardening, 0.3mm Case Depth
Quality Testing ✔ 100% Factory Tested — Dimensional, Run-In, Leak ✘ Spot-Checked, Minimal QC Documentation
Gear Balancing ✔ Matched-Pair Dynamic Balance to ISO G6.3 ✘ No Balancing Performed
Shaft Hardness ✔ Output Journals Induction-Hardened HRC 50-55 ✘ No Localized Hardening, Rapid Wear
Shipping Protection ✔ Wooden Crate, VCI Paper, Foam Inserts ✘ Cardboard Box, Minimal Protection
Corrosion Protection ✔ E-Coat + Powder Coat + Zinc Fasteners ✘ Single Paint Layer, Rusts Within 6 Months
Bearings ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life ✘ Standard Ball Bearings, 1500 hr L10 Life

🔄 محصولات و لوازم جانبی مرتبط

🏆 Certifications & Quality Standards

Our manufacturing facility holds ISO 9001:2015 quality management and ISO 14001:2015 environmental management certifications. All gear steel is supplied with EN 10204 Type 3.1 mill test certificates. Heat treatment processes are monitored per CQI-9 (Special Process: Heat Treat System Assessment). Every EP-140 undergoes 100% dimensional inspection and functional testing before shipment.

🏭 Why Choose Ever-power Australia Mower Gearbox Co.,Ltd.?

At Ever-power Australia Mower Gearbox Co.,Ltd., we have invested over two decades building one of the most advanced agricultural gearbox production facilities in the Asia-Pacific region. Our 15500 m² campus integrates in-house forging, CNC gear cutting, automated heat treatment, precision grinding, and assembly under one roof — giving us end-to-end quality control that outsourced manufacturers simply cannot match. We produce 52000 gearbox units annually, serving OEM partners and distributors across 42+ countries on six continents, with particular strength in the Australian, North American, and European markets.

PTO drive shaft

📞 Get Your EP-140 Quote Today

Ready to boost your mowing productivity with the EP-140? Our application engineers can match this gearbox to your specific tractor and implement — get a tailored recommendation today.

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