Gearbox Mesin Pemotong Rumput EP-140

Gearbox Mesin Pemotong Rumput EP-140

With 60 HP capacity and a 30 kg balanced design, the EP-140 sits at the performance sweet spot for mid-size farming operations. Dairy farmers and mixed-crop growers value its dual-ratio versatility for switching between fine pasture topping and rougher headland clearing without changing gearboxes.

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Keterangan


EP-140 — Professional-Grade Medium-Duty Rotary Cutter Gearbox for Agricultural Mowing

Itu EP-140 dirancang untuk tujuan tertentu girboks mesin pemotong rumput menghadirkan transmisi daya sudut kanan yang andal pada 60 HP dengan 540 rpm Input PTO. Gigi bevel spiral dan konstruksi tertutupnya memastikan kinerja yang konsisten selama ribuan jam operasi dalam kondisi lapangan yang menuntut.

EP-140 Medium-Duty Rotary Cutter Gearbox

📈 EP-140 Technical Specifications

Parameter Spesifikasi
Nomor Model EP-140
Jenis Gearbox Medium-Duty Rotary Cutter Gearbox
Rasio Gigi 1:1.5 / 1:1.93
Konfigurasi Gigi 21/14, 27/14
Modul Gigi 5.7 / 5.64
Daya Terukur 60 HP
Kecepatan Masukan 540 rpm
Poros Masukan/Keluaran 1 3/8 Z6, Taper spline
Berat Bersih 30 Kg
Bahan Roda Gigi Baja Paduan 20CrMnTi, Dikarburisasi & Dikeraskan HRC 58-62
Bahan Perumahan Besi Cor Abu-abu (HT200/HT250)
Perlindungan Segel Segel Oli Multi-Bibir NBR/FKM, Peringkat IP65+
Pelumasan Oli roda gigi SAE 80W-90 atau 85W-140 EP
Perawatan Permukaan Primer E-Coat + Lapisan Serbuk Poliester, Warna Merah

⭐ Fitur Utama & Keunggulan Teknik

🛠

Premium Tapered Roller Bearings

All positions fitted with Japanese-standard tapered roller bearings rated for 5,000+ hours L10 life, handling combined radial and thrust loads simultaneously.

🔬

GGG-50 Spheroidal Iron Casing

EN-GJS-500-7 housing tested to 25 bar hydrostatic pressure, providing extreme fatigue strength for applications exceeding 100 HP continuous input power.

⚖

1 3/4″ Z20 Heavy-Duty Input Spline

Oversized 20-spline input rated for tractors to 160 HP, with hardened spline teeth and precision-honed bore for zero-backlash PTO engagement.

🚀

Double-Row Output Bearings

Paired tapered roller bearings at the output position handle 45+ kN radial load, holding the shaft rigid under maximum cutting force from thick brush.

💪

Five-Stage Hermetic Sealing

Labyrinth + double Viton + pressurized grease chamber + armored shield maintain hermetic integrity even during full submersion or high-pressure washdown.

⚙

8-Bolt Forged 4340 Output Hub

Nickel-chrome-moly steel output hub rated for 80 kg blade assemblies and sustained cutting torques above 2,000 Nm — our strongest output interface.

Mower gearbox in agricultural use

🔧 Kompatibilitas dan Referensi Silang Peralatan

🔄 Cross-Reference Compatibility for EP-140

The EP-140 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

SaMASZ • Swaraj • TYM • Foton • Kubota • Claas • Schulte • Kuhn

Penafian: Nama merek di atas hanya dirujuk untuk identifikasi kompatibilitas. Ever-power Australia Mower Gearbox Co.,Ltd. tidak berafiliasi dengan, didukung oleh, atau diotorisasi oleh produsen mana pun yang tercantum. Semua merek dagang milik pemiliknya masing-masing.

📚 Panduan Pemilihan Transmisi

Choosing the right mower gearbox is critical for implement performance and longevity. Use the following criteria when evaluating the EP-140:

📌 Menyesuaikan Rasio Gigi dengan Kecepatan Ujung Pisau
For the EP-140 with ratio(s) 1:1.5 / 1:1.93, calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM ÷ ratio. Multiply by blade diameter to get tip speed.
📌 Penentuan Ukuran Daya yang Sesuai dengan Daya PTO Traktor
The EP-140 is rated at 60 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 Pilihan PTO 540 RPM vs 1000 RPM
The EP-140 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Casing Besi Cor vs Casing Aluminium
The EP-140 uses a grey cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 Katalog Standar vs Spesifikasi Khusus
The EP-140 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.

🌾 Skenario Aplikasi Umum

🌾 Solar farm ground cover and weed management

🚘 Firebreak establishment and maintenance mowing

🌱 Disc mowing of grass and legume hay crops

⛰ Airfield perimeter and runway strip grass management

🌳 Sugar cane and crop stubble field mulching

Ever-power Australia Mower Gearbox Co.,Ltd. manufacturing facility

🛠 Panduan Instalasi & Pengaturan

  1. Pasang semua baut pemasangan dengan cara dikencangkan secukupnya terlebih dahulu, kemudian kencangkan sesuai spesifikasi dengan pola silang (bintang) untuk memastikan pengencangan yang merata. Torsi tipikal: 80-120 Nm tergantung pada ukuran baut.
  2. Dengan alat terangkat dan mata pisau tidak menyentuh tanah, aktifkan PTO pada kecepatan idle rendah. Dengarkan apakah ada suara yang tidak biasa dan amati apakah ada getaran atau kebocoran oli.
  3. Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
  4. Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
  5. Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.
  6. After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
  7. Disconnect the tractor PTO shaft and safely support the mower implement on jack stands or blocks before beginning the gearbox installation procedure.

❓ Pertanyaan yang Sering Diajukan

❓ Merek traktor mana yang kompatibel?

Kotak roda gigi kami menggunakan koneksi PTO standar (1 3/8″ 6-spline atau 1 3/4″ 20-spline) yang kompatibel dengan hampir semua merek — John Deere, Kubota, Massey Ferguson, New Holland, Case IH, Kioti, Mahindra, dan banyak lagi.

❓ Seberapa berisik gearbox ini saat beroperasi?

Desain bevel spiral kami menghasilkan 72-78 dB(A) pada jarak 1 meter di bawah beban nominal — jauh lebih senyap daripada alternatif bevel lurus (biasanya 82-88 dB). Operator merasakan pengurangan yang signifikan pada suara dengung roda gigi.

❓ Apa perbedaan antara pilihan rasio?

Rasio menentukan keseimbangan kecepatan/torsi pada output. Rasio 1:1 mempertahankan kecepatan PTO (RPM blade tinggi); rasio 1:1,93 hampir mengurangi kecepatan output menjadi setengahnya sementara torsi berlipat ganda. Pilih berdasarkan kecepatan ujung blade yang Anda targetkan dan kepadatan vegetasi.

❓ Berapa lama waktu tunggu untuk model standar?

Model standar yang tersedia di stok akan dikirim dalam 3-5 hari kerja. Untuk model yang membutuhkan rasio atau konfigurasi khusus, waktu tunggu biasanya 4-6 minggu. Produksi cepat tersedia untuk kebutuhan mendesak.

❓ How do I select the right gear ratio?

Match the ratio to your blade tip speed target. Lower ratios (e.g. 1:1) give higher blade RPM for finish mowing; higher ratios (e.g. 1:1.93 or above) trade speed for torque, ideal for thick brush. Calculate: output RPM = input RPM ÷ ratio.

⭐ Ulasan Pelanggan & Laporan Lapangan

★★★★★

📍 New South Wales, Australia

Good gearbox with a solid, hefty feel. Delivery to Australia was fast. Only needed a small spacer washer to fit our older mower model.

★★★★★

📍 Free State, South Africa

Handles our Mediterranean conditions well — wet winters and dry summers. This gearbox just keeps working without fuss.

★★★★★

📍 Otago, New Zealand

Bought for heavy paddock clearing work. Dust, heat, debris — it handles everything. The seals are particularly impressive in dirty conditions.

★★★★☆

📍 Normandy, France

Solid replacement unit. Took minimal effort to install. Once running, it is smooth and efficient. Good value for money.

★★★★☆

📍 Konya, Turkey

High quality comparable to European brands at roughly half the price. Gear tooth finish and bearing smoothness are both excellent.

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⚖ EP-140 vs. Low-Cost Alternatives

Fitur EP-140 (Ever-power) Alternatif Generik / Murah
Heat Treatment ✔ Gas Carburizing, 1.0-1.5mm Case Depth ✘ Induction Hardening, 0.3mm Case Depth
Quality Testing ✔ 100% Factory Tested — Dimensional, Run-In, Leak ✘ Spot-Checked, Minimal QC Documentation
Gear Balancing ✔ Matched-Pair Dynamic Balance to ISO G6.3 ✘ No Balancing Performed
Shaft Hardness ✔ Output Journals Induction-Hardened HRC 50-55 ✘ No Localized Hardening, Rapid Wear
Shipping Protection ✔ Wooden Crate, VCI Paper, Foam Inserts ✘ Cardboard Box, Minimal Protection
Corrosion Protection ✔ E-Coat + Powder Coat + Zinc Fasteners ✘ Single Paint Layer, Rusts Within 6 Months
Bearings ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life ✘ Standard Ball Bearings, 1500 hr L10 Life

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🏆 Certifications & Quality Standards

Our manufacturing facility holds ISO 9001:2015 quality management and ISO 14001:2015 environmental management certifications. All gear steel is supplied with EN 10204 Type 3.1 mill test certificates. Heat treatment processes are monitored per CQI-9 (Special Process: Heat Treat System Assessment). Every EP-140 undergoes 100% dimensional inspection and functional testing before shipment.

🏭 Why Choose Ever-power Australia Mower Gearbox Co.,Ltd.?

At Ever-power Australia Mower Gearbox Co.,Ltd., we have invested over two decades building one of the most advanced agricultural gearbox production facilities in the Asia-Pacific region. Our 15500 m² campus integrates in-house forging, CNC gear cutting, automated heat treatment, precision grinding, and assembly under one roof — giving us end-to-end quality control that outsourced manufacturers simply cannot match. We produce 52000 gearbox units annually, serving OEM partners and distributors across 42+ countries on six continents, with particular strength in the Australian, North American, and European markets.

PTO drive shaft

📞 Get Your EP-140 Quote Today

Ready to boost your mowing productivity with the EP-140? Our application engineers can match this gearbox to your specific tractor and implement — get a tailored recommendation today.

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