Description du produit
Description du produit
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Exemples : |
US$ 1000/Piece
1 pièce (commande minimale) | |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Problèmes courants des boîtes de vitesses des tondeuses et comment les réparer
Les boîtes de vitesses des tondeuses peuvent présenter divers problèmes au fil du temps. Voici quelques problèmes courants et leurs solutions potentielles :
- Fuite d'huile : Si vous constatez des fuites d'huile, inspectez les joints. Remplacez les pièces endommagées et remplissez la boîte de vitesses avec l'huile appropriée.
- Bruits étranges : Des bruits inhabituels peuvent indiquer des roulements ou des engrenages usés. Inspectez la boîte de vitesses et remplacez les pièces endommagées.
- Surchauffe: La surchauffe peut être due à un niveau d'huile insuffisant ou à un frottement excessif. Vérifiez le niveau et la qualité de l'huile et assurez-vous d'une lubrification adéquate.
- Mauvaises performances : Si la boîte de vitesses de la tondeuse ne fonctionne pas correctement, vérifiez la tension des courroies, l'alignement des poulies et l'état des engrenages. Ajustez ou remplacez les pièces nécessaires.
- Courroies qui glissent : Des courroies qui glissent peuvent provoquer une coupe irrégulière. Vérifiez la tension des courroies et ajustez-la conformément aux spécifications du fabricant.
- Manque de puissance : Si la tondeuse manque de puissance, vérifiez la boîte de vitesses et les courroies pour détecter toute obstruction et assurez-vous que les engrenages fonctionnent correctement.
- Vibration: Des vibrations excessives peuvent être dues à un déséquilibre des pales ou à des composants de la boîte de vitesses endommagés. Équilibrez les pales et vérifiez l'état de la boîte de vitesses.
- Engrenages bloqués : Si les engrenages se bloquent, vérifiez la présence de débris ou de dommages. Nettoyez la boîte de vitesses et remplacez les pièces usées ou endommagées.
- Roulements usés : Des roulements usés peuvent engendrer une augmentation des frottements et du bruit. Remplacez les roulements usés par des neufs pour assurer un fonctionnement optimal.
- Composants saisis : Si des pièces sont grippées, comme des poulies ou des arbres, vérifiez qu'elles ne sont pas endommagées ou corrodées. Lubrifiez ou remplacez les composants si nécessaire.
Pour tout problème complexe ou en cas de doute sur les réparations, il est recommandé de consulter le manuel de la tondeuse ou de demander l'aide d'un technicien professionnel ou d'un centre de service agréé.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-03-13
