Descrição do produto
Descrição do produto
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
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| Dureza: | Superfície dentária endurecida |
|---|---|
| Instalação: | 90 graus |
| Layout: | Expansion |
| Formato da engrenagem: | Bevel Gear |
| Etapa: | Etapa única |
| Type: | Gear Reducer |
| Exemplos: |
US$ 1000/Piece
1 unidade (pedido mínimo) | |
|---|
Benefícios de uma caixa de engrenagens de cortador de grama de alta qualidade
Uma caixa de engrenagens de alta qualidade para cortadores de grama oferece diversas vantagens tanto para o desempenho do cortador quanto para a experiência geral do usuário:
- Durabilidade: As caixas de engrenagens de alta qualidade são construídas para suportar as exigências de tarefas de corte de grama frequentes e rigorosas. Elas são projetadas com materiais duráveis e fabricação de precisão, garantindo uma vida útil mais longa.
- Funcionamento sem problemas: Caixas de engrenagens de qualidade proporcionam uma transmissão de potência suave e consistente, resultando em menos vibração e ruído durante o funcionamento. Isso aumenta o conforto do usuário e minimiza o desgaste dos componentes do cortador de grama.
- Transferência de energia eficiente: Uma caixa de engrenagens bem projetada transfere a potência do motor do cortador de grama para as lâminas de corte de forma eficiente, otimizando o desempenho do corte. Isso resulta em um corte mais limpo e uniforme.
- Baixa manutenção: Caixas de engrenagens de alta qualidade geralmente exigem manutenção menos frequente devido à sua construção confiável. Isso reduz o tempo de inatividade e os custos de manutenção a longo prazo.
- Segurança reforçada: Caixas de engrenagens confiáveis contribuem para operações de corte de grama mais seguras, garantindo que as lâminas funcionem de forma consistente e conforme o esperado. Isso reduz o risco de acidentes causados por comportamentos inesperados das lâminas.
- Versatilidade aprimorada: As caixas de engrenagens de qualidade são projetadas para lidar com uma variedade de condições e tarefas de corte, tornando-as adequadas para diversas aplicações e terrenos.
- Relação custo-benefício: Embora as caixas de engrenagens de alta qualidade possam ter um custo inicial mais elevado, sua durabilidade e desempenho podem gerar economia a longo prazo, reduzindo a necessidade de substituições e reparos frequentes.
Investir em uma caixa de engrenagens de alta qualidade para cortador de grama pode melhorar significativamente a eficiência, o desempenho e a vida útil do seu equipamento, proporcionando, em última análise, uma melhor experiência de corte.
Common Problems with Mower Gearboxes and How to Fix Them
Mower gearboxes can experience various issues over time. Here are some common problems and their potential solutions:
- Leaking Oil: If you notice oil leaks, inspect the seals and gaskets. Replace any damaged components and refill the gearbox with the appropriate oil.
- Strange Noises: Unusual noises can indicate worn bearings or gears. Inspect the gearbox for wear and replace any damaged parts.
- Overheating: Overheating can result from low oil levels or excessive friction. Check the oil level and quality, and ensure proper lubrication.
- Poor Performance: If the mower gearbox isn’t performing as expected, check for loose belts, misaligned pulleys, or damaged gears. Adjust or replace parts as needed.
- Slipping Belts: Slipping belts can cause uneven cutting. Check the tension of the belts and adjust them to the manufacturer’s specifications.
- Lack of Power: If the mower lacks power, check the gearbox and belts for obstructions, and make sure the gears are functioning properly.
- Vibration: Excessive vibration can result from imbalanced blades or damaged gearbox components. Balance the blades and inspect the gearbox for wear.
- Stuck Gears: If gears become stuck, check for debris or damage. Clean the gearbox and replace any worn or damaged parts.
- Worn Bearings: Worn bearings can cause increased friction and noise. Replace worn bearings with new ones to maintain smooth operation.
- Seized Components: If parts are seized, such as pulleys or shafts, inspect for damage or corrosion. Lubricate or replace components as needed.
For any complex issues or if you’re unsure about repairs, it’s recommended to consult the mower’s manual or seek help from a professional technician or authorized service center.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-03-13
