विवरण
EP20.100J.01WW — Professional-Grade High-Power Compact Gearbox for Agricultural Mowing
The EP20.100J.01WW यह एक उद्देश्य-निर्मित है लॉन मोवर गियरबॉक्स विश्वसनीय समकोण शक्ति संचरण प्रदान करना 100 / 120 HP साथ 540 आरपीएम पीटीओ इनपुट। इसके स्पाइरल बेवल गियर और सीलबंद संरचना, कठिन फील्ड परिस्थितियों में हजारों घंटों तक लगातार प्रदर्शन सुनिश्चित करते हैं।
📈 EP20.100J.01WW Technical Specifications
| पैरामीटर | विनिर्देश |
|---|---|
| मॉडल संख्या | EP20.100J.01WW |
| गियरबॉक्स प्रकार | High-Power Compact Gearbox |
| गियर अनुपात(ओं) | 1:1 |
| दांतों की संरचना | 15/15 |
| गियर मॉड्यूल | 5.4 |
| मूल्यांकित शक्ति | 100 / 120 HP |
| इनपुट गति | 540 आरपीएम |
| इनपुट/आउटपुट शाफ्ट | 1 3/8 Z6 |
| शुद्ध वजन | 16 Kg |
| गियर सामग्री | 20CrMnTi मिश्र धातु इस्पात, कार्बराइज्ड और कठोर, एचआरसी 58-62 |
| आवास सामग्री | ग्रे कास्ट आयरन (HT200/HT250) |
| सील सुरक्षा | मल्टी-लिप एनबीआर/एफकेएम ऑयल सील, आईपी65+ रेटिंग |
| स्नेहन | SAE 80W-90 या 85W-140 EP गियर ऑयल |
| सतह का उपचार | ई-कोट प्राइमर + पॉलिएस्टर पाउडर कोट, लाल रंग का फिनिश |
⭐ मुख्य विशेषताएं और इंजीनियरिंग संबंधी लाभ
🔄
Magnetic Drain Plug
Neodymium drain plug captures ferrous wear particles from break-in and normal operation, protecting gears and bearings from abrasive recirculation damage.
🔨
High-Capacity Oil Sump Design
30% larger oil volume compared to standard models, reducing operating temperature by 8-12 °C during sustained high-load mowing and extending lubricant life.
🌡
Split-Line O-Ring Seal
Precision-machined housing split line with fluorocarbon O-ring eliminates the gasket creep and re-torque requirements of traditional paper or RTV gasket joints.
🛠
Low-Backlash Preloaded Assembly
Bearing preload and controlled gear mesh clearance hold total backlash below 0.08 mm, critical for reversing-load applications and precision-cut implements.
🔬
Redundant Lubrication Groove System
Machined oil distribution grooves in the housing bore supplement splash lubrication, providing a secondary oil path to bearings if sump level drops slightly below specification.
⚖
Reinforced Grey Cast Iron Housing
HT250-grade grey iron casing with 14 mm wall thickness, ribbed for vibration damping and thermal dissipation, resisting cracking from rock strikes at mowing speed.
🔧 उपकरण अनुकूलता और क्रॉस-रेफरेंस
🔄 Cross-Reference Compatibility for EP20.100J.01WW
The EP20.100J.01WW is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:
Case IH • Land Pride • Mahindra • Pöttinger • TAFE • McCormick • Mitsubishi • Zoomlion
अस्वीकरण: ऊपर दिए गए ब्रांड नाम केवल अनुकूलता की पहचान के लिए संदर्भित हैं। एवर-पावर ऑस्ट्रेलिया मोवर गियरबॉक्स कंपनी लिमिटेड किसी भी सूचीबद्ध निर्माता से संबद्ध नहीं है, न ही उनके द्वारा समर्थित या अधिकृत है। सभी ट्रेडमार्क उनके संबंधित स्वामियों के स्वामित्व में हैं।
📚 गियरबॉक्स चयन गाइड
Choosing the right mower gearbox is critical for implement performance and longevity. Use the following criteria when evaluating the EP20.100J.01WW:
🌾 विशिष्ट अनुप्रयोग परिदृश्य
🌾 Airfield perimeter and runway strip grass management
🚘 Sugar cane and crop stubble field mulching
🌱 Dairy farm laneway and yard surround maintenance
⛰ Conservation tillage and minimum-disturbance cultivation
🌳 Railway corridor vegetation control programs
🛠 स्थापना और सेटअप गाइड
- सुनिश्चित करें कि पीटीओ शाफ्ट में सभी परिचालन स्थितियों में कम से कम 50% स्प्लाइन ओवरलैप हो। अपर्याप्त ओवरलैप से स्प्लाइन का तेजी से घिसाव होता है और शाफ्ट के टूटने का खतरा रहता है।
- वारंटी और सर्विस अंतराल को ट्रैक करने के लिए, अपनी रखरखाव लॉग बुक में इंस्टॉलेशन की तारीख, ट्रैक्टर आवर मीटर रीडिंग और गियरबॉक्स सीरियल नंबर दर्ज करें।
- If replacing an existing unit, drain the old oil completely, remove mounting fasteners, and carefully lower the old gearbox. Photograph the orientation and note any shim washers used.
- Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
- With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
- Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
- Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
❓ अक्सर पूछे जाने वाले प्रश्न
⭐ ग्राहक समीक्षाएँ और फील्ड रिपोर्ट
Colin P.
★★★★★
📍 Tasmania, Australia
The cooling fin design is a real bonus. Saves us time in the workshop and lets us spend more hours in the paddock. Great design.
Javier R.
★★★★★
📍 Castilla, Spain
Oil change was simple thanks to the drain and fill locations being well-positioned. Small details like this show engineering thought.
Roberto C.
★★★★★
📍 Mendoza, Argentina
We needed a gearbox fast after a mid-season failure. This arrived in 5 days, bolted on in an hour, and has been perfect since.
Hans B.
★★★★☆
📍 Bavaria, Germany
Bolt pattern matched my slasher perfectly. Quieter than the original gearbox it replaced and the oil stays clean much longer between changes.
George K.
★★★★☆
📍 Thessaly, Greece
Installed on our rotary cutter for sugarcane/crop field work. Oil seal quality is excellent — no leakage despite dusty and humid conditions.
⚖ EP20.100J.01WW vs. Low-Cost Alternatives
| विशेषता | EP20.100J.01WW (Ever-power) | सामान्य/कम लागत वाला विकल्प |
|---|---|---|
| After-Sales Support | ✔ Dedicated Technical Team, Video Call Support | ✘ Email Only, 1-2 Week Response Time |
| Engineering Support | ✔ Free Application Engineering & Cross-Reference | ✘ No Technical Support Provided |
| Oil Seals | ✔ Double-Lip NBR/FKM, IP65 Rated | ✘ Single-Lip NBR, No Dust Lip |
| Dimensional Tolerance | ✔ ISO IT6-IT7, CNC Machined Throughout | ✘ ISO IT9-IT10, Partially Hand-Finished |
| Documentation | ✔ Full Drawings, Cross-Reference, Install Guide | ✘ Basic Single-Page Spec Sheet Only |
| Fastener Protection | ✔ Zinc-Flake Coated Grade 10.9 Bolts | ✘ Plain Steel Grade 8.8, Corrodes and Seizes |
| Oil Level Check | ✔ Clear Sight Glass + Dipstick Standard | ✘ No Sight Glass, Must Remove Fill Plug |
🔄 संबंधित उत्पाद और सहायक उपकरण
हमारी संपूर्ण रेंज देखें कृषि संचरण घटक including PTO shafts, gears, pulleys, chains, and sprockets — all engineered to integrate seamlessly with EP20.100J.01WW gearboxes.
🏆 प्रमाणन और गुणवत्ता मानक
Our manufacturing facility holds ISO 9001:2015 quality management and ISO 14001:2015 environmental management certifications. All gear steel is supplied with EN 10204 Type 3.1 mill test certificates. Heat treatment processes are monitored per CQI-9 (Special Process: Heat Treat System Assessment). Every EP20.100J.01WW undergoes 100% dimensional inspection and functional testing before shipment.
🏭 एवर-पावर ऑस्ट्रेलिया मोवर गियरबॉक्स कंपनी लिमिटेड को क्यों चुनें?
At Ever-power Australia Mower Gearbox Co.,Ltd., we have invested over two decades building one of the most advanced agricultural gearbox production facilities in the Asia-Pacific region. Our 26000 m² campus integrates in-house forging, CNC gear cutting, automated heat treatment, precision grinding, and assembly under one roof — giving us end-to-end quality control that outsourced manufacturers simply cannot match. We produce 73000 gearbox units annually, serving OEM partners and distributors across 48+ countries on six continents, with particular strength in the Australian, North American, and European markets.
📞 Get Your EP20.100J.01WW Quote Today
Ready to boost your mowing productivity with the EP20.100J.01WW? Our application engineers can match this gearbox to your specific tractor and implement — get a tailored recommendation today.
