EP-MDH-65 Disc Mower Hub Gearbox

The EP-MDH-65 is a 65 HP heavy disc mower hub gearbox designed for wide-cut disc mower bars exceeding 3 meters. Hay contractors and dairy silage operations across Australia and New Zealand rely on its heavy-duty flange and sealed bearing cartridge to maintain disc speed consistency across thousands of hectares per season.

Keterangan


EP-MDH-65 โ€” The Operator’s Choice in Heavy Disc Mower Hub Gearbox Technology

Trusted by professional farmers and contractors worldwide, the EP-MDH-65 girboks mesin pemotong rumput combines 65 HP capacity with robust 22 Kg (approx.) cast construction. Available in N/A (Hub Drive) ratio configurations, it adapts to your mowing conditions with ease.

EP-MDH-65 Heavy Disc Mower Hub Gearbox

📈 EP-MDH-65 Technical Specifications

Parameter Spesifikasi
Nomor Model EP-MDH-65
Jenis Gearbox Heavy Disc Mower Hub Gearbox
Rasio Gigi N/A (Hub Drive)
Konfigurasi Gigi N/A
Modul Gigi N/A
Daya Terukur 65 HP
Kecepatan Masukan 540 rpm
Poros Masukan/Keluaran Flange mount hub
Berat Bersih 22 Kg (approx.)
Bahan Roda Gigi Baja Paduan 20CrMnTi, Dikarburisasi & Dikeraskan HRC 58-62
Bahan Perumahan Aluminum Alloy / Cast Iron
Perlindungan Segel Segel Oli Multi-Bibir NBR/FKM, Peringkat IP65+
Pelumasan Oli roda gigi SAE 80W-90 atau 85W-140 EP
Perawatan Permukaan Primer E-Coat + Lapisan Serbuk Poliester, Warna Merah

โญ Fitur Utama & Keunggulan Teknik

🔒

Stainless Steel Breather Valve

Labyrinthed breather prevents pressure build-up during temperature swings while blocking water and dust ingress โ€” a common failure point in cheaper gearboxes.

CNC-Bored Bearing Seats, IT6 Tolerance

All bearing bores finish-bored to ISO IT6 on CNC horizontal boring mills, ensuring perfect bearing fit and eliminating the fretting corrosion caused by loose seats.

🔄

Laser-Etched Traceability Code

Every housing is laser-marked with a unique serial number linking to full material, heat-treatment, and inspection records for complete supply-chain traceability.

🔨

Balanced Gear Set Assembly

Complete gear sets are dynamically balanced as a matched pair to ISO G6.3, reducing transmitted vibration to the mower frame and extending component fatigue life.

🌡

Integrated Overload Shear Hub

Built-in shear bolt hub on the output protects the entire gear train from catastrophic damage when blades strike immovable objects like buried concrete or steel.

🛠

Thermo-Compensating Bearing Spacer

Calibrated aluminium spacer between bearing sets expands proportionally with temperature, maintaining optimal preload from cold start through peak operating temperature.

Mower gearbox in agricultural use

๐Ÿ”ง Kompatibilitas dan Referensi Silang Peralatan

🔄 Cross-Reference Compatibility for EP-MDH-65

The EP-MDH-65 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Lovol • New Holland • Bush Hog • Kioti • Vicon • Bomford • Valtra • Yanmar

Penafian: Nama merek di atas hanya dirujuk untuk identifikasi kompatibilitas. Ever-power Australia Mower Gearbox Co.,Ltd. tidak berafiliasi dengan, didukung oleh, atau diotorisasi oleh produsen mana pun yang tercantum. Semua merek dagang milik pemiliknya masing-masing.

๐Ÿ“š Panduan Pemilihan Transmisi

Getting gearbox selection right the first time saves money and headaches. Here is a systematic approach to specifying the EP-MDH-65:

๐Ÿ“Œ Casing Besi Cor vs Casing Aluminium
The EP-MDH-65 uses a aluminium alloy or cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation โ€” ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
๐Ÿ“Œ Katalog Standar vs Spesifikasi Khusus
The EP-MDH-65 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌 Output Shaft Type Compatibility
The EP-MDH-65 features Flange mount hub output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations โ€” spline, taper, keyway, and flange โ€” to match virtually any existing installation.
📌 Weight and Mounting Considerations
At 22 Kg (approx.), the EP-MDH-65 is designed for disc mower cutter bars. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.
๐Ÿ“Œ Menyesuaikan Rasio Gigi dengan Kecepatan Ujung Pisau
For the EP-MDH-65 with ratio(s) N/A (Hub Drive), calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM รท ratio. Multiply by blade diameter to get tip speed.

๐ŸŒพ Skenario Aplikasi Umum

🌾 Roadside and highway verge vegetation management

🚘 Pipeline and powerline easement clearing

🌱 Riparian zone and waterway bank vegetation control

⛰ Rotary tiller seedbed preparation for row crops

🌳 Land clearing of light to medium regrowth scrub

Ever-power Australia Mower Gearbox Co.,Ltd. manufacturing facility

๐Ÿ›  Panduan Instalasi & Pengaturan

  1. Use Nord-Lock washers or thread-locking compound on all mounting bolts to prevent vibration-induced loosening during operation.
  2. Run the gearbox at no load for 5-10 minutes, then shut down and re-check oil level โ€” new seals and bearings often absorb a small amount of initial oil.
  3. Bersihkan permukaan tempat pemasangan alat secara menyeluruh, hilangkan semua karat, sisa material paking lama, serpihan cat, dan kotoran yang dapat menghalangi kontak yang rapat dengan flensa gearbox.
  4. Posisikan kotak roda gigi pada baut atau lubang pemasangan, pastikan poros input menghadap PTO traktor dan poros output sejajar dengan hub pisau atau rotor.
  5. Pastikan poros PTO memiliki tumpang tindih spline minimal 50% di semua posisi pengoperasian. Tumpang tindih yang tidak memadai menyebabkan keausan spline yang cepat dan potensi pemisahan poros.
  6. Catat tanggal pemasangan, pembacaan meter jam traktor, dan nomor seri gearbox dalam buku catatan perawatan Anda untuk keperluan garansi dan pelacakan interval servis.
  7. Jika mengganti unit yang sudah ada, tiriskan oli lama sepenuhnya, lepaskan pengencang pemasangan, dan turunkan gearbox lama dengan hati-hati. Foto orientasinya dan catat ring pengganjal yang digunakan.

โ“ Pertanyaan yang Sering Diajukan

❓ What quality inspections do you perform?

Every gearbox undergoes 100% dimensional inspection (CMM), gear tooth geometry verification (Gleason analyzer), hardness testing, oil-leak testing, and no-load run-in testing before shipment.

❓ What warranty do you provide?

Every gearbox ships with a 12-month warranty covering material and workmanship defects under normal operating conditions. Warranty claims are handled through our dealer network with replacement units dispatched within 48 hours of approval.

❓ How do I determine the correct model for my mower?

You need four pieces of information: (1) tractor PTO HP, (2) PTO speed (540 or 1000 RPM), (3) current gearbox mounting dimensions, and (4) output shaft type. Send us these details and we will cross-reference the best match.

❓ Is synthetic gear oil recommended?

Synthetic PAO-based 75W-90 or 80W-140 GL-5 oil is excellent, especially in extreme temperatures. Synthetics offer better cold-flow, higher film strength, and longer drain intervals. Fully compatible with all our seal materials.

❓ What shipping methods are available?

Sea freight (20-35 days), air freight (5-10 days), and express courier (3-5 days) worldwide. Sea freight is most economical for bulk orders. All shipments include protective packaging, documentation, and full tracking.

โญ Ulasan Pelanggan & Laporan Lapangan

★★★★★

📍 Victoria, Australia

Solid replacement unit. Took minimal effort to install. Once running, it is smooth and efficient. Good value for money.

★★★★★

📍 Thessaly, Greece

High quality comparable to European brands at roughly half the price. Gear tooth finish and bearing smoothness are both excellent.

★★★★★

📍 Waikato, New Zealand

Third unit purchased for our growing fleet. Consistent quality every time. Their factory clearly has disciplined production processes.

★★★★☆

📍 Anhui, China

Our mechanic was impressed by the machining quality when he opened the box. Everything was precisely finished and well-protected for shipping.

★★★★☆

📍 Kent, England

The oil sight glass is a real bonus. Saves us time in the workshop and lets us spend more hours in the paddock. Great design.

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⚖ EP-MDH-65 vs. Low-Cost Alternatives

Fitur EP-MDH-65 (Ever-power) Alternatif Generik / Murah
Gasket System ✔ Fluorocarbon O-Ring, No Re-Torque Needed ✘ Paper Gasket, Requires Annual Re-Torque
Lubrication System ✔ Splash + Directional Baffles, Full Coverage ✘ Basic Splash Only, Uneven Distribution
Housing ✔ Ductile Cast Iron or HT250 Grey Iron, 12-14mm Wall ✘ Thin-Wall Recycled Cast Iron, 8mm Wall
Surface Finish ✔ E-Coat Primer + Powder Coat, 80ฮผm Total ✘ Spray Paint, 30-40ฮผm, Chips Within Months
Noise Level ✔ 72-78 dB at 1m, Spiral Bevel Design ✘ 82-88 dB at 1m, Straight Bevel Design
Bearing Installation ✔ Interference Fit via Induction Heating ✘ Press Fit, Risk of Spinning-In-Bore
Bearing Preload ✔ Precision Shimmed, Zero End-Play ✘ No Preload Adjustment, Excessive Play

🔄 Related Products & Accessories

🏆 Certifications & Quality Standards

Our production of the EP-MDH-65 follows ISO 9001:2015 requirements with additional internal standards that exceed baseline certification. Key processes include: 100% CMM dimensional verification, Vickers hardness mapping on every gear, hydrostatic housing leak test at 1.5ร— rated pressure, and a 15-minute no-load run-in test. Test reports accompany every shipment.

🏭 Why Choose Ever-power Australia Mower Gearbox Co.,Ltd.?

What sets Ever-power Australia Mower Gearbox Co.,Ltd. apart is our ability to scale seamlessly from engineering support for a single unique application to mass production of 71000+ units per year without any compromise in quality. Our 10 gear production lines, climate-controlled metrology lab, and experienced technical sales team work together to make your sourcing process as efficient as your fieldwork needs to be.

PTO drive shaft

📞 Get Your EP-MDH-65 Quote Today

Stop losing field time to gearbox failures. The EP-MDH-65 is built to run all season without skipping a beat. Talk to our specialists about the right configuration for your operation.

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