EP-966109 Lawn Mower Gearbox

EP-966109 Lawn Mower Gearbox

Equipped with both 1 3/8 Z6 and 1 3/4 Z20 shaft options, the EP-966109 offers 60 HP in a configuration rarely found in a single unit. Fleet managers and agricultural hire companies value this dual-interface design because it fits tractors across multiple PTO shaft sizes without sourcing separate gearboxes.

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説明


Reliable Heavy-Duty Rotary Cutter Gearbox for Every Field: EP-966109

When your lawn mower gearbox needs to perform without question, the EP-966109 delivers. Rated for 60馬力 at 540回転/分, its carburized spiral bevel gears and environmentally sealed housing handle everything from fine pasture topping to aggressive brush clearing.

EP-966109 Heavy-Duty Rotary Cutter Gearbox

📈 EP-966109 Technical Specifications

パラメータ 仕様
型番 EP-966109
ギアボックスタイプ Heavy-Duty Rotary Cutter Gearbox
ギア比 1:1.46 / 1:1.93
歯の形状 13/19, 14/27
ギアモジュール 7.0 / 5.5
定格電力 60馬力
入力速度 540回転/分
入力/出力シャフト 1 3/8 Z6 / 1 3/4 Z20, Optic axis / Taper spline
正味重量 29kg
ギア素材 20CrMnTi合金鋼、浸炭焼入れ済み、硬度HRC 58-62
ハウジング材 ねずみ鋳鉄（HT200/HT250）
シール保護 マルチリップNBR/FKMオイルシール、IP65+規格準拠
潤滑 SAE 80W-90または85W-140 EPギアオイル
表面処理 Eコートプライマー＋ポリエステル粉体塗装、赤色仕上げ

⭐ 主な特長とエンジニアリング上の利点

💪

4140 Chrome-Moly Output Flange

Forged steel output flange heat-treated to HRC 28-32, drilled for heavy-duty blade carriers up to 50 kg — eliminating the flex found in cast alternatives.

⚙

GGG-60 Heavy-Plate Housing

EN-GJS-600-3 ductile iron with 18 mm walls and FEA-optimized ribbing, engineered for sustained 150+ HP loads without measurable housing flex.

⚗

Pressurized Internal Oil Pump

Gear-driven micro-pump maintains positive lubrication pressure at all critical contacts, enabling safe operation on slopes exceeding 40° without oil starvation.

🔒

Lightweight AlSi7Mg T6 Housing

Aluminum-silicon alloy housing with T6 temper provides excellent thermal conductivity for cooler operation and natural corrosion resistance in wet haymaking environments.

⚡

Sealed-for-Life Bearing Pack

Bearings factory-packed with Mobil XHP 222 high-temp grease, delivering 1,500 hours of maintenance-free disc mower operation before re-greasing is needed.

🔄

Space-Optimized Thin-Wall Enclosure

Compact aluminum or thin-wall iron casing for applications where overall gearbox envelope and weight are hard-limited by implement frame constraints.

農業用芝刈り機のギアボックス

🔧 機器の互換性と相互参照

🔄 Cross-Reference Compatibility for EP-966109

The EP-966109 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Yanmar • Lovol • New Holland • Bush Hog • Kioti • Vicon • Bomford • Valtra

免責事項：上記のブランド名は、互換性確認のためのみに記載されています。Ever-power Australia Mower Gearbox Co.,Ltd.は、記載されているメーカーとは一切提携、承認、または認可を受けていません。すべての商標は、それぞれの所有者に帰属します。

📚 ギアボックス選定ガイド

A well-matched gearbox delivers years of trouble-free service. Follow this guide to confirm the EP-966109 is the optimal choice for your needs:

📌トラクターPTO馬力に対する出力定格の選定
The EP-966109 is rated at 60 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 540 RPM vs 1000 RPM PTO Selection
The EP-966109 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Cast Iron Housing vs Aluminium Housing
The EP-966109 uses a grey cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 標準カタログ vs カスタム仕様
The EP-966109 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌出力軸タイプの互換性
The EP-966109 features 1 3/8 Z6 / 1 3/4 Z20, Optic axis / Taper spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.

🌾 一般的なアプリケーションシナリオ

🌾 Hay field pre-cut conditioning and topping

🚘 Seed crop header trail and paddock boundary mowing

🌱 Rotary cutting of improved pasture on dairy and beef farms

⛰ Solar farm ground cover and weed management

🌳 Firebreak establishment and maintenance mowing

エバーパワー・オーストラリア・モアギアボックス株式会社の製造施設

🛠 インストールとセットアップガイド

  1. Fill the gearbox with the recommended gear oil (SAE 80W-90 or 85W-140 EP) to the level indicated on the sight glass or dipstick. Do not overfill.
  2. 全負荷運転を行う前に、段階的な慣らし運転を行ってください。まず、スロットルを半分開けて30分間運転し、次にスロットルを4分の3開けて30分間運転してから、PTOを全開速度で運転してください。
  3. 定規を使って、作業機の取り付け面が平坦かどうかを点検してください。0.5mmを超える歪みがある場合は、新しいギアボックスを取り付ける前に修正する必要があります。
  4. 運転中の振動による緩みを防ぐため、すべての取り付けボルトにNord-Lockワッシャーまたはねじロック剤を使用してください。
  5. ギアボックスを無負荷状態で5～10分間運転した後、停止させてオイルレベルを再確認してください。新しいシールやベアリングは、初期段階で少量のオイルを吸収することがよくあります。
  6. 作業機の取り付け面を徹底的に清掃し、錆、古いガスケット材、塗料の剥がれ、およびギアボックスフランジとの密着を妨げる可能性のある破片をすべて取り除きます。
  7. ギアボックスをマウントスタッドまたはボルト穴に配置し、入力シャフトがトラクターのPTOに面し、出力シャフトがブレードハブまたはローターと一直線になっていることを確認します。

❓よくある質問

❓ Can I mount this gearbox at non-standard angles?

Most models are designed for vertical or horizontal output as specified. Mounting at unusual angles can affect oil distribution. Contact our engineering team to confirm suitability before installing in a non-standard orientation.

❓ How do I identify when my gearbox needs repair?

Warning signs: unusual grinding or whining noise, increased vibration, oil leakage, metallic particles on the magnetic drain plug, elevated operating temperature, or detectable play in the output shaft.

❓ Can I visit your manufacturing facility?

We welcome factory visits and audits from prospective partners. Our production facility is equipped for full tours, and we can arrange local transport from the nearest airport. Contact us to schedule a convenient date.

❓ What is the recommended oil change schedule?

Drain and replace oil after the first 50 hours of break-in. After that, change oil every 200-300 hours or at least once per season. Always drain warm oil for complete evacuation and inspect the magnetic drain plug for metallic debris.

❓ Do you manufacture custom ratios and shaft types?

Absolutely. We offer custom gear ratios, shaft profiles, and mounting configurations. Minimum order quantities apply for fully custom designs. Lead time is typically 4-6 weeks from order confirmation.

⭐ お客様の声と現場レポート

★★★★★

📍 South Australia, Australia

Oil change was simple thanks to the drain and fill locations being well-positioned. Small details like this show engineering thought.

★★★★★

📍 Krasnodar, Russia

We needed a gearbox fast after a mid-season failure. This arrived in 5 days, bolted on in an hour, and has been perfect since.

★★★★★

📍 Emilia-Romagna, Italy

Bolt pattern matched my slasher perfectly. Quieter than the original gearbox it replaced and the oil stays clean much longer between changes.

★★★★☆

📍 Jalisco, Mexico

Installed on our mulching mower for sugarcane/crop field work. Oil seal quality is excellent — no leakage despite dusty and humid conditions.

★★★★☆

📍 Lublin, Poland

We run these on roadside mowing in high-temperature conditions. Absolutely no overheating after 600+ hours. Thermals are well managed.

農業用ギアボックスシリーズ

⚖ EP-966109 vs. Low-Cost Alternatives

特徴 EP-966109 (Ever-power) ジェネリック／低価格代替品
騒音レベル ✔ 1m地点で72～78dB、スパイラルベベル設計 ✘ 1m地点で82～88dB、ストレートベベル設計
ベアリングの取り付け ✔ 誘導加熱による圧入 ✘ 圧入式、穴の中で回転する危険性あり
ベアリングの予圧 ✔ 精密シム調整済み、エンドプレイゼロ ✘プリロード調整なし、過剰な遊び
ガスケットシステム ✔フッ素樹脂製Oリング、再締め付け不要 ✘ 紙製ガスケット、毎年再締め付けが必要
潤滑システム ✔ 飛沫防止＋方向調整バッフル、全面カバー ✘ 基本的な飛沫のみ、不均一な分布
ハウジング ✔ ダクタイル鋳鉄またはHT250ねずみ鋳鉄、肉厚12～14mm ✘ 薄肉リサイクル鋳鉄、肉厚8mm
表面仕上げ ✔ Eコートプライマー＋粉体塗装、合計80μm ✘ スプレー塗料、30～40μm、数ヶ月以内に欠ける

🔄関連商品・アクセサリー

🏆 認証と品質基準

Every EP-966109 carries the weight of our ISO 9001:2015 quality system and 20+ years of continuous improvement. We use statistical process control (SPC) on critical gear dimensions, maintain measurement system analysis (MSA) per AIAG standards, and archive all inspection data for a minimum of 10 years. This discipline is why our field failure rate remains below 0.3%.

🏭 Ever-power Australia Mower Gearbox Co.,Ltd.を選ぶ理由とは？

We built Ever-power Australia Mower Gearbox Co.,Ltd. on the principle that no farmer should have to choose between quality and affordability. Every gearbox leaving our factory undergoes 100% dimensional inspection on Zeiss CMMs, gear geometry verification on Gleason analyzers, hydrostatic leak testing, and no-load run-in testing. This multi-stage quality gate is why Ever-power Australia Mower Gearbox Co.,Ltd. gearboxes are trusted by agricultural dealers in 46+ countries — and why our repeat order rate exceeds 85% year after year.

PTO駆動シャフト

📞 Get Your EP-966109 Quote Today

Your mowing equipment deserves a gearbox engineered for the long haul. Request your EP-966109 quote today and join thousands of satisfied operators who made the switch to Ever-power Australia Mower Gearbox Co.,Ltd..

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