EP-966109 Lawn Mower Gearbox

EP-966109 Lawn Mower Gearbox

Equipped with both 1 3/8 Z6 and 1 3/4 Z20 shaft options, the EP-966109 offers 60 HP in a configuration rarely found in a single unit. Fleet managers and agricultural hire companies value this dual-interface design because it fits tractors across multiple PTO shaft sizes without sourcing separate gearboxes.

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Beschrijving


Reliable Heavy-Duty Rotary Cutter Gearbox for Every Field: EP-966109

When your versnellingsbak van de grasmaaier needs to perform without question, the EP-966109 delivers. Rated for 60 pk at 540 toeren per minuut, its carburized spiral bevel gears and environmentally sealed housing handle everything from fine pasture topping to aggressive brush clearing.

EP-966109 Heavy-Duty Rotary Cutter Gearbox

📈 EP-966109 Technical Specifications

Parameter Specificatie
Modelnummer EP-966109
Versnellingsbaktype Heavy-Duty Rotary Cutter Gearbox
Overbrengingsverhouding(en) 1:1.46 / 1:1.93
Tandconfiguratie 13/19, 14/27
Tandwielmodule 7.0 / 5.5
Nominaal vermogen 60 pk
Invoersnelheid 540 toeren per minuut
Invoer-/uitvoeras 1 3/8 Z6 / 1 3/4 Z20, Optic axis / Taper spline
Nettogewicht 29 Kg
Tandwielmateriaal 20CrMnTi gelegeerd staal, gecarburiseerd en gehard HRC 58-62
Behuizingsmateriaal Grijs gietijzer (HT200/HT250)
Verzegeling Bescherming Meervoudige NBR/FKM-oliekeerringen, IP65+-geclassificeerd
Smering SAE 80W-90 of 85W-140 EP tandwielolie
Oppervlaktebehandeling E-coat primer + polyester poedercoating, rode afwerking

⭐ Belangrijkste kenmerken en technische voordelen

💪

4140 Chrome-Moly Output Flange

Forged steel output flange heat-treated to HRC 28-32, drilled for heavy-duty blade carriers up to 50 kg β€” eliminating the flex found in cast alternatives.

⚙

GGG-60 Heavy-Plate Housing

EN-GJS-600-3 ductile iron with 18 mm walls and FEA-optimized ribbing, engineered for sustained 150+ HP loads without measurable housing flex.

⚗

Drukgestuurde interne oliepomp

De tandwielaangedreven micropomp handhaaft een positieve smeerdruk bij alle kritieke contactpunten, waardoor veilig gebruik mogelijk is op hellingen van meer dan 40Β° zonder olietekort.

🔒

Lichtgewicht AlSi7Mg T6-behuizing

De behuizing van een aluminium-siliciumlegering met T6-harding biedt een uitstekende warmtegeleiding voor een koelere werking en een natuurlijke corrosiebestendigheid in natte hooimaaiomgevingen.

⚡

Lagerpakket met levenslange afdichting

De lagers zijn in de fabriek gesmeerd met Mobil XHP 222 hittebestendig vet, wat 1500 uur onderhoudsvrije werking van de schijvenmaaier garandeert voordat opnieuw smeren nodig is.

🔄

Ruimtebesparende dunwandige behuizing

Compacte behuizing van aluminium of dunwandig ijzer voor toepassingen waarbij de totale afmetingen en het gewicht van de versnellingsbak sterk beperkt worden door de afmetingen van het werktuigframe.

Mower gearbox in agricultural use

πŸ”§ Compatibiliteit en kruisverwijzing van apparatuur

🔄 Cross-Reference Compatibility for EP-966109

The EP-966109 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Yanmar • Lovol • New Holland • Bush Hog • Kioti • Vicon • Bomford • Valtra

Disclaimer: De bovenstaande merknamen worden uitsluitend vermeld ter identificatie van de compatibiliteit. Ever-power Australia Mower Gearbox Co.,Ltd. is niet gelieerd aan, onderschreven door of geautoriseerd door een van de vermelde fabrikanten. Alle handelsmerken behoren toe aan hun respectievelijke eigenaren.

πŸ“š Gids voor het kiezen van een versnellingsbak

A well-matched gearbox delivers years of trouble-free service. Follow this guide to confirm the EP-966109 is the optimal choice for your needs:

πŸ“Œ Vermogensclassificatie afstemmen op aftakasvermogen (PTO) van de tractor
The EP-966109 is rated at 60 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
πŸ“Œ Keuze tussen 540 tpm en 1000 tpm aftakas
The EP-966109 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO β€” the doubled speed will destroy bearings and gears within minutes.
πŸ“Œ Gietijzeren behuizing versus aluminium behuizing
The EP-966109 uses a grey cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation β€” ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
πŸ“Œ Standaardcatalogus versus specificaties op maat
The EP-966109 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌 Output Shaft Type Compatibility
The EP-966109 features 1 3/8 Z6 / 1 3/4 Z20, Optic axis / Taper spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations β€” spline, taper, keyway, and flange β€” to match virtually any existing installation.

🌾 Typische toepassingsscenario's

🌾 Hay field pre-cut conditioning and topping

🚘 Seed crop header trail and paddock boundary mowing

🌱 Rotary cutting of improved pasture on dairy and beef farms

⛰ Solar farm ground cover and weed management

🌳 Firebreak establishment and maintenance mowing

Ever-power Australia Mower Gearbox Co.,Ltd. manufacturing facility

πŸ›  Installatie- en configuratiehandleiding

  1. Vul de versnellingsbak bij met de aanbevolen versnellingsbakolie (SAE 80W-90 of 85W-140 EP) tot het niveau dat is aangegeven op het kijkglas of de peilstok. Niet te veel bijvullen.
  2. Voordat u op vol vermogen gaat werken, doorloop een geleidelijke inloopperiode: 30 minuten op half gas, vervolgens 30 minuten op driekwart gas, voordat u het volledige aftakastoerental inschakelt.
  3. Controleer met een liniaal of de montageplaat van het werktuig vlak is. Eventuele krommingen van meer dan 0,5 mm moeten worden gecorrigeerd voordat de nieuwe versnellingsbak wordt gemonteerd.
  4. Gebruik Nord-Lock-ringen of schroefdraadborgmiddel op alle bevestigingsbouten om losraken door trillingen tijdens gebruik te voorkomen.
  5. Run the gearbox at no load for 5-10 minutes, then shut down and re-check oil level β€” new seals and bearings often absorb a small amount of initial oil.
  6. Clean the implement mounting surface thoroughly, removing all rust, old gasket material, paint flakes, and debris that could prevent flush contact with the gearbox flange.
  7. Position the gearbox onto the mounting studs or bolt holes, verifying the input shaft faces the tractor PTO and the output shaft aligns with the blade hub or rotor.

❓ Veelgestelde vragen

❓ Can I mount this gearbox at non-standard angles?

Most models are designed for vertical or horizontal output as specified. Mounting at unusual angles can affect oil distribution. Contact our engineering team to confirm suitability before installing in a non-standard orientation.

❓ How do I identify when my gearbox needs repair?

Warning signs: unusual grinding or whining noise, increased vibration, oil leakage, metallic particles on the magnetic drain plug, elevated operating temperature, or detectable play in the output shaft.

❓ Can I visit your manufacturing facility?

We welcome factory visits and audits from prospective partners. Our production facility is equipped for full tours, and we can arrange local transport from the nearest airport. Contact us to schedule a convenient date.

❓ What is the recommended oil change schedule?

Drain and replace oil after the first 50 hours of break-in. After that, change oil every 200-300 hours or at least once per season. Always drain warm oil for complete evacuation and inspect the magnetic drain plug for metallic debris.

❓ Do you manufacture custom ratios and shaft types?

Absolutely. We offer custom gear ratios, shaft profiles, and mounting configurations. Minimum order quantities apply for fully custom designs. Lead time is typically 4-6 weeks from order confirmation.

⭐ Klantenrecensies en praktijkverslagen

★★★★★

📍 South Australia, Australia

Oil change was simple thanks to the drain and fill locations being well-positioned. Small details like this show engineering thought.

★★★★★

📍 Krasnodar, Russia

We needed a gearbox fast after a mid-season failure. This arrived in 5 days, bolted on in an hour, and has been perfect since.

★★★★★

📍 Emilia-Romagna, Italy

Bolt pattern matched my slasher perfectly. Quieter than the original gearbox it replaced and the oil stays clean much longer between changes.

★★★★☆

📍 Jalisco, Mexico

Installed on our mulching mower for sugarcane/crop field work. Oil seal quality is excellent β€” no leakage despite dusty and humid conditions.

★★★★☆

📍 Lublin, Poland

We run these on roadside mowing in high-temperature conditions. Absolutely no overheating after 600+ hours. Thermals are well managed.

Agricultural gearbox range

⚖ EP-966109 vs. Low-Cost Alternatives

Functie EP-966109 (Ever-power) Generiek / Goedkoop alternatief
Noise Level ✔ 72-78 dB at 1m, Spiral Bevel Design ✘ 82-88 dB at 1m, Straight Bevel Design
Bearing Installation ✔ Interference Fit via Induction Heating ✘ Press Fit, Risk of Spinning-In-Bore
Bearing Preload ✔ Precision Shimmed, Zero End-Play ✘ No Preload Adjustment, Excessive Play
Gasket System ✔ Fluorocarbon O-Ring, No Re-Torque Needed ✘ Paper Gasket, Requires Annual Re-Torque
Lubrication System ✔ Splash + Directional Baffles, Full Coverage ✘ Basic Splash Only, Uneven Distribution
Housing ✔ Ductile Cast Iron or HT250 Grey Iron, 12-14mm Wall ✘ Thin-Wall Recycled Cast Iron, 8mm Wall
Surface Finish ✔ E-Coat Primer + Powder Coat, 80ΞΌm Total ✘ Spray Paint, 30-40ΞΌm, Chips Within Months

🔄 Related Products & Accessories

🏆 Certifications & Quality Standards

Every EP-966109 carries the weight of our ISO 9001:2015 quality system and 20+ years of continuous improvement. We use statistical process control (SPC) on critical gear dimensions, maintain measurement system analysis (MSA) per AIAG standards, and archive all inspection data for a minimum of 10 years. This discipline is why our field failure rate remains below 0.3%.

🏭 Why Choose Ever-power Australia Mower Gearbox Co.,Ltd.?

We built Ever-power Australia Mower Gearbox Co.,Ltd. on the principle that no farmer should have to choose between quality and affordability. Every gearbox leaving our factory undergoes 100% dimensional inspection on Zeiss CMMs, gear geometry verification on Gleason analyzers, hydrostatic leak testing, and no-load run-in testing. This multi-stage quality gate is why Ever-power Australia Mower Gearbox Co.,Ltd. gearboxes are trusted by agricultural dealers in 46+ countries β€” and why our repeat order rate exceeds 85% year after year.

PTO drive shaft

📞 Get Your EP-966109 Quote Today

Your mowing equipment deserves a gearbox engineered for the long haul. Request your EP-966109 quote today and join thousands of satisfied operators who made the switch to Ever-power Australia Mower Gearbox Co.,Ltd..

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