EP-966109 Lawn Mower Gearbox

EP-966109 Lawn Mower Gearbox

Equipped with both 1 3/8 Z6 and 1 3/4 Z20 shaft options, the EP-966109 offers 60 HP in a configuration rarely found in a single unit. Fleet managers and agricultural hire companies value this dual-interface design because it fits tractors across multiple PTO shaft sizes without sourcing separate gearboxes.

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Description


Reliable Heavy-Duty Rotary Cutter Gearbox for Every Field: EP-966109

あなたの 芝刈り機のギアボックス 間違いなく実行する必要がある、 EP-966109 配達します。 60馬力 で 540回転/分浸炭処理された螺旋状のベベルギアと環境密閉型のハウジングにより、細かい牧草の刈り込みから強力な低木の除去まで、あらゆる作業に対応できます。

EP-966109 Heavy-Duty Rotary Cutter Gearbox

📈 EP-966109 Technical Specifications

パラメータ 仕様
型番 EP-966109
ギアボックスタイプ Heavy-Duty Rotary Cutter Gearbox
ギア比 1:1.46 / 1:1.93
歯の形状 13/19, 14/27
ギアモジュール 7.0 / 5.5
定格電力 60馬力
入力速度 540回転/分
入力/出力シャフト 1 3/8 Z6 / 1 3/4 Z20, Optic axis / Taper spline
正味重量 29 Kg
ギア素材 20CrMnTi合金鋼、浸炭焼入れ済み、硬度HRC 58-62
ハウジング材 ねずみ鋳鉄（HT200/HT250）
シール保護 マルチリップNBR/FKMオイルシール、IP65+規格準拠
潤滑 SAE 80W-90または85W-140 EPギアオイル
表面処理 Eコートプライマー＋ポリエステル粉体塗装、赤色仕上げ

⭐ 主な特長とエンジニアリング上の利点

💪

4140 Chrome-Moly Output Flange

Forged steel output flange heat-treated to HRC 28-32, drilled for heavy-duty blade carriers up to 50 kg — eliminating the flex found in cast alternatives.

⚙

GGG-60 Heavy-Plate Housing

EN-GJS-600-3 ductile iron with 18 mm walls and FEA-optimized ribbing, engineered for sustained 150+ HP loads without measurable housing flex.

⚗

Pressurized Internal Oil Pump

Gear-driven micro-pump maintains positive lubrication pressure at all critical contacts, enabling safe operation on slopes exceeding 40° without oil starvation.

🔒

Lightweight AlSi7Mg T6 Housing

Aluminum-silicon alloy housing with T6 temper provides excellent thermal conductivity for cooler operation and natural corrosion resistance in wet haymaking environments.

⚡

Sealed-for-Life Bearing Pack

Bearings factory-packed with Mobil XHP 222 high-temp grease, delivering 1,500 hours of maintenance-free disc mower operation before re-greasing is needed.

🔄

Space-Optimized Thin-Wall Enclosure

Compact aluminum or thin-wall iron casing for applications where overall gearbox envelope and weight are hard-limited by implement frame constraints.

農業用芝刈り機のギアボックス

🔧 機器の互換性と相互参照

🔄 Cross-Reference Compatibility for EP-966109

The EP-966109 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Yanmar • Lovol • New Holland • Bush Hog • Kioti • Vicon • Bomford • Valtra

免責事項：上記のブランド名は、互換性確認のためのみに記載されています。Ever-power Australia Mower Gearbox Co.,Ltd.は、記載されているメーカーとは一切提携、承認、または認可を受けていません。すべての商標は、それぞれの所有者に帰属します。

📚 ギアボックス選定ガイド

A well-matched gearbox delivers years of trouble-free service. Follow this guide to confirm the EP-966109 is the optimal choice for your needs:

📌トラクターPTO馬力に対する出力定格の選定
The EP-966109 is rated at 60 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 540 RPM 対 1000 RPM PTO の選択
The EP-966109 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌鋳鉄製ハウジング vs アルミニウム製ハウジング
The EP-966109 uses a grey cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 標準カタログ vs カスタム仕様
The EP-966109 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌出力軸タイプの互換性
The EP-966109 features 1 3/8 Z6 / 1 3/4 Z20, Optic axis / Taper spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.

🌾 一般的なアプリケーションシナリオ

🌾 Hay field pre-cut conditioning and topping

🚘 Seed crop header trail and paddock boundary mowing

🌱 Rotary cutting of improved pasture on dairy and beef farms

⛰ Solar farm ground cover and weed management

🌳 Firebreak establishment and maintenance mowing

エバーパワー・オーストラリア・モアギアボックス株式会社の製造施設

🛠 インストールとセットアップガイド

  1. ギアボックスには、サイトグラスまたはディップスティックに示されたレベルまで、推奨ギアオイル（SAE 80W-90または85W-140 EP）を注入してください。入れすぎないでください。
  2. 全負荷運転を行う前に、段階的な慣らし運転を行ってください。まず、スロットルを半分開けて30分間運転し、次にスロットルを4分の3開けて30分間運転してから、PTOを全開速度で運転してください。
  3. 定規を使って、作業機の取り付け面が平坦かどうかを点検してください。0.5mmを超える歪みがある場合は、新しいギアボックスを取り付ける前に修正する必要があります。
  4. 運転中の振動による緩みを防ぐため、すべての取り付けボルトにNord-Lockワッシャーまたはねじロック剤を使用してください。
  5. ギアボックスを無負荷状態で5～10分間運転した後、停止させてオイルレベルを再確認してください。新しいシールやベアリングは、初期段階で少量のオイルを吸収することがよくあります。
  6. Clean the implement mounting surface thoroughly, removing all rust, old gasket material, paint flakes, and debris that could prevent flush contact with the gearbox flange.
  7. Position the gearbox onto the mounting studs or bolt holes, verifying the input shaft faces the tractor PTO and the output shaft aligns with the blade hub or rotor.

❓よくある質問

❓ Can I mount this gearbox at non-standard angles?

Most models are designed for vertical or horizontal output as specified. Mounting at unusual angles can affect oil distribution. Contact our engineering team to confirm suitability before installing in a non-standard orientation.

❓ How do I identify when my gearbox needs repair?

Warning signs: unusual grinding or whining noise, increased vibration, oil leakage, metallic particles on the magnetic drain plug, elevated operating temperature, or detectable play in the output shaft.

❓ 御社の製造施設を見学することは可能ですか？

弊社は、将来のパートナー候補の皆様からの工場見学および監査を歓迎いたします。弊社の生産施設は全面的な見学に対応できる設備を備えており、最寄りの空港からの送迎も手配可能です。ご都合の良い日程をご予約いただくため、お気軽にお問い合わせください。

❓ 推奨されるオイル交換のスケジュールは？

慣らし運転開始後50時間経過したら、オイルを抜き取り、新しいオイルに交換してください。その後は、200～300時間ごと、または少なくともシーズンごとにオイル交換を行ってください。オイルは必ず温まった状態で抜き取り、完全に排出してください。また、マグネット式ドレンプラグに金​​属片が付着していないか確認してください。

❓ 特注の比率やシャフトタイプを製造していますか？

もちろんです。ギア比、シャフト形状、取り付け構成など、お客様のご要望に合わせたカスタマイズが可能です。完全カスタム設計の場合は、最低注文数量が適用されます。納期は通常、ご注文確定後4～6週間です。

⭐ お客様の声と現場レポート

★★★★★

📍 South Australia, Australia

Oil change was simple thanks to the drain and fill locations being well-positioned. Small details like this show engineering thought.

★★★★★

📍 Krasnodar, Russia

We needed a gearbox fast after a mid-season failure. This arrived in 5 days, bolted on in an hour, and has been perfect since.

★★★★★

📍 Emilia-Romagna, Italy

Bolt pattern matched my slasher perfectly. Quieter than the original gearbox it replaced and the oil stays clean much longer between changes.

★★★★☆

📍 Jalisco, Mexico

Installed on our mulching mower for sugarcane/crop field work. Oil seal quality is excellent — no leakage despite dusty and humid conditions.

★★★★☆

📍 Lublin, Poland

We run these on roadside mowing in high-temperature conditions. Absolutely no overheating after 600+ hours. Thermals are well managed.

農業用ギアボックスシリーズ

⚖ EP-966109 vs. Low-Cost Alternatives

特徴 EP-966109 (Ever-power) ジェネリック／低価格代替品
Noise Level ✔ 72-78 dB at 1m, Spiral Bevel Design ✘ 82-88 dB at 1m, Straight Bevel Design
Bearing Installation ✔ Interference Fit via Induction Heating ✘ Press Fit, Risk of Spinning-In-Bore
Bearing Preload ✔ Precision Shimmed, Zero End-Play ✘ No Preload Adjustment, Excessive Play
Gasket System ✔ Fluorocarbon O-Ring, No Re-Torque Needed ✘ Paper Gasket, Requires Annual Re-Torque
Lubrication System ✔ Splash + Directional Baffles, Full Coverage ✘ Basic Splash Only, Uneven Distribution
Housing ✔ Ductile Cast Iron or HT250 Grey Iron, 12-14mm Wall ✘ Thin-Wall Recycled Cast Iron, 8mm Wall
Surface Finish ✔ E-Coat Primer + Powder Coat, 80μm Total ✘ Spray Paint, 30-40μm, Chips Within Months

🔄関連商品・アクセサリー

🏆 認証と品質基準

Every EP-966109 carries the weight of our ISO 9001:2015 quality system and 20+ years of continuous improvement. We use statistical process control (SPC) on critical gear dimensions, maintain measurement system analysis (MSA) per AIAG standards, and archive all inspection data for a minimum of 10 years. This discipline is why our field failure rate remains below 0.3%.

🏭 Ever-power Australia Mower Gearbox Co.,Ltd.を選ぶ理由とは？

We built Ever-power Australia Mower Gearbox Co.,Ltd. on the principle that no farmer should have to choose between quality and affordability. Every gearbox leaving our factory undergoes 100% dimensional inspection on Zeiss CMMs, gear geometry verification on Gleason analyzers, hydrostatic leak testing, and no-load run-in testing. This multi-stage quality gate is why Ever-power Australia Mower Gearbox Co.,Ltd. gearboxes are trusted by agricultural dealers in 46+ countries — and why our repeat order rate exceeds 85% year after year.

PTO駆動シャフト

📞 Get Your EP-966109 Quote Today

Your mowing equipment deserves a gearbox engineered for the long haul. Request your EP-966109 quote today and join thousands of satisfied operators who made the switch to Ever-power Australia Mower Gearbox Co.,Ltd..

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