산업용 고강도 텔레핸들러 기어박스 - 텔레스코픽 핸들링에 안정적인 동력 제공
텔레스코픽 핸들링 효율이 최우선이라면 트랙터와 텔레스코픽 핸들러를 연결하는 기어박스가 장비에서 가장 중요한 구성 요소가 됩니다. 텔레핸들러용 농업용 기어박스 텔레핸들러는 첨단 기어 기술을 사용하여 동력 전달을 극대화하는 동시에 열 발생과 기계적 마모를 최소화합니다. 텔레핸들러 기어박스는 주행 휠과 붐 확장 및 리프팅을 위한 유압 펌프를 구동하는 복잡한 변속기입니다. 또한 빠른 방향 전환, 높은 견인력, 그리고 높은 곳에서의 안전한 하중 배치를 위한 정밀한 속도 제어를 처리해야 합니다.
엄격한 품질 관리와 출하 전 벤치 테스트를 거친 모든 제품은 시즌 중 고장을 감당할 수 없는 호주 전문 농부들이 요구하는 까다로운 기준을 충족합니다.
📊 상세 사양 — 텔레핸들러 농업용 기어박스
우리의 텔레핸들러 기어박스 다음 사양에 따라 제조됩니다. 비표준 텔레스코픽 핸들링 용도에 대한 맞춤형 엔지니어링이 가능합니다.
| 매개변수 | 값 |
|---|---|
| 주변 온도 범위 | -35°C ~ +110°C |
| 기어 표면 경도 | HRC 56 – 64 |
| 입력축 스플라인 | 6스플라인(1-3/8인치) / 21스플라인(1-3/4인치) |
| 통풍구/환기구 | 미로 환풍구 |
| 기어 코어 경도 | HRC 34 |
| 윤활 방법 | 강제 순환 |
| 백래시 | 10분각 이하 |
| 장착 구성 | 3볼트 플랜지 |
| 출력축 타입 | 플랜지형 출력 |
| 모듈/지름 피치 | 엠4 |
| 매개변수 | 값 |
|---|---|
| 1m 거리에서의 소음 | ≤ 68 dB(A) |
| 최대 연속 토크 | 80~1000Nm |
| PTO 입력 속도 | 540 / 1000 RPM |
| 권장 윤활제 | ISO VG 220 EP |
| 회전 방향 | 가역 가능 — 현장 선택 가능 |
| 설계 표준 | DIN 3990 |
| 과부하 보호 | 토크 제한 장치 |
| 베어링 설계 수명(L10) | 최소 5000시간 |
| 페인트 시스템 | 2중 코팅 산업용 |
| 정격 부하에서의 효율 | 97% |
저희에게 연락하세요 엔지니어링 팀 텔레핸들러 모델 및 텔레스코픽 핸들링 조건에 맞춘 자세한 사양서를 원하시면 문의하십시오.
💪 텔레핸들러 기어박스 품질 비교
모든 텔레핸들러 기어박스가 동일한 것은 아닙니다. 당사 제품의 기어박스가 왜 더 우수한지 객관적으로 비교해 보겠습니다. 텔레핸들러 기어박스 훨씬 더 나은 가치를 제공합니다:
| 사양 | 저비용 대안 | 당사에서 설계한 텔레핸들러 기어박스 |
|---|---|---|
| 기어 재질 및 처리 | 주강, 표면 경화 처리만 함, 얕은 케이스 | 크롬-몰리브덴 합금강, 침탄 및 연마 처리, 경도 HRC 58-62, 케이스 두께 1.2mm |
| 표면 보호 | 단일 코팅 스프레이 페인트인데, 한 계절 지나면 벗겨집니다. | 음극 전기 도금 + 분체 도장, 1000시간 염수 분무 시험 |
| 예상 서비스 수명 | 예측 불가능함 - 많은 사람들이 첫 시즌 안에 실패함 | MTBF(평균 고장 간격) 4,000~6,000시간 |
| 베어링 사양 | 저가형 볼 베어링, C3 클리어런스, 원산지 불명 | SKF/NSK 동급 등급, 매칭 베어링 세트, 공장 출고 시 예압 조정 |
| 밀봉 시스템 | 종이 개스킷 및 기본 립 씰 | 이중 립 VITON FKM 씰 + 외부 미로형 먼지 차단기 |
| 예비 부품 | 부품은 생산 배치마다 다를 수 있습니다. | 온라인 부품 카탈로그, 익일 배송 |
| 주택 설계 | 벽 두께가 얇은 회주철은 충격에 균열이 생기기 쉽습니다. | ADI(오스템퍼링 처리된 연성 주철) 30%는 동일 중량의 일반 연성 주철보다 강도가 높습니다. |
프리미엄 변속기에 투자하는 1달러는 수리비 절감과 농작물 가치 보존을 통해 여러 달러의 수익을 가져다줍니다. 투자수익률(ROI) 분석을 요청하세요 귀사의 운영을 위해.
⚙ 텔레핸들러 기어박스의 작동 원리 — 기계적 원리
어떻게 되는지 살펴보겠습니다. 텔레핸들러의 기어박스 작동 방식:
| 서브시스템 | 기능 |
|---|---|
| PTO 입력 | 트랙터의 PTO 샤프트는 경화 처리된 스플라인 입력 샤프트를 통해 기어박스와 연결됩니다. 이 연결부는 토크를 전달하는 동시에 약간의 각도 오차를 허용합니다. 내부에는 원통형 롤러 베어링이 입력 샤프트를 지지하고 전달되는 토크와 구동계 힘의 복합적인 하중을 분산합니다. |
| 기어 감속 | 하우징 내부에는 정밀하게 맞물린 스파이럴 베벨 기어가 PTO 고속 입력을 유압/기계식 변속기에 필요한 속도와 토크로 변환합니다. 텔레핸들러 변속기는 주행 휠과 붐 확장 및 리프팅용 유압 펌프를 모두 구동하는 복잡한 변속기입니다. 빠른 방향 전환, 높은 견인력, 그리고 높은 곳에서의 안전한 하중 배치를 위한 정밀한 속도 제어를 처리해야 합니다. 기어 톱니 프로파일은 HRC 58-62로 표면 경화 처리되었고 정밀 연삭되어 96-98%의 기계적 효율을 달성합니다. |
| 출력 드라이브 | 동력은 텔레핸들러의 유압/기계식 변속기에 연결된 출력축을 통해 전달됩니다. 출력축의 형태(키형, 스플라인형, 플랜지형 또는 중공형)는 작업 장비의 구동 요구 사항에 맞춰 선택됩니다. 텔레스코픽 핸들링 중 부하 변동에 관계없이 유압/기계식 변속기로의 원활한 동력 전달이 유지됩니다. |
| 밀봉 및 윤활 | 기어박스는 SAE 85W-140 EP 오일을 사용하는 스플래시 윤활 방식을 채택하고 있습니다. 기어는 모든 접촉면에 오일을 고르게 분배합니다. 고강도 강철 합금 하우징에는 지속적인 텔레스코픽 핸들링 하중 하에서 발생하는 열을 발산하는 냉각 핀이 내장되어 있습니다. 모든 샤프트 출구에는 미로형 씰이 장착되어 오염 물질 유입을 방지합니다. |
🔁 텔레핸들러 기어박스 상호 참조표
아래 제품명은 부품 교체 시 호환성 확인을 위한 참고 자료일 뿐입니다. 나열된 브랜드와의 어떠한 보증이나 후원 관계도 암시하지 않습니다.
제조사별로 호환이 확인된 텔레핸들러 모델:
예비 부품 재고
텔레핸들러 기어박스용 부품을 모두 갖추고 있습니다. 베어링 키트, 씰 키트, 기어 세트, 샤프트 어셈블리, 전체 수리 키트 등을 제공합니다. 표준 부품은 24~48시간 이내에 배송됩니다.
📝 단계별 가이드: 텔레핸들러 기어박스 선택 방법
주문하시기 전에 텔레핸들러 기어박스완벽한 장착과 성능을 보장하기 위해 다음의 핵심 매개변수를 확인하십시오.
계절별 근무 시간
텔레핸들러의 연간 작동 시간을 추정하여 적절한 서비스 수명 등급을 결정하십시오.
장시간 가동 작업에는 시간당 최저 비용을 위해 프리미엄 베어링 및 기어 사양을 적용하는 것이 타당합니다.
출력축 타입
텔레핸들러의 커플링 유형(키형, 스플라인형, 플랜지형 또는 중공형)을 확인하십시오.
출력이 일치하지 않으면 비용이 많이 드는 어댑터 커플링이 필요하며 잠재적인 고장 지점이 발생할 수 있습니다.
필요한 유압식/기계식 변속기 속도
Refer to your telehandler manufacturer’s manual for the recommended hydrostatic/mechanical transmission operating speed
Together with PTO speed, this defines the exact gear ratio your gearbox needs
회전 방향
Determine whether the hydrostatic/mechanical transmission on your telehandler requires clockwise or counter-clockwise output when viewed from the drive end
Incorrect rotation direction will damage the implement or produce no useful work
Power Requirement
Match the gearbox HP rating to your tractor’s PTO horsepower output and the telehandler’s demand
Under-rating leads to overheating and premature failure; over-rating adds unnecessary cost and weight
Torque Demand
Calculate the peak torque your telescopic handling application generates — including shock loads from obstacles or material variations
The gearbox must handle peak torque without activating overload protection during normal operation
Mounting Bolt Pattern
Measure the bolt hole positions, centre distances, and overall envelope on your telehandler’s gearbox mounting flange
Ensures direct bolt-on installation without any fabrication or adapter plates
💡 Pro Tip: Not sure which model you need? Our selection engineers have cross-referenced thousands of telehandler gearbox applications. Send us any information you have — even partial — and we will find the right match. Get in touch here.
⚙ Fitting Guide: Telehandler Gearbox on Your telehandler
Installing a new gearbox on your telescopic handler is a straightforward process when done methodically. Allow approximately 1-2 hours for a complete replacement using standard hand tools.
Perform an initial low-speed test: engage PTO at half speed for 10 minutes, stop, check for leaks and abnormal heat. If clear, run at full speed for 20 minutes under light load. After the initial test, perform a short field trial under actual telescopic handling conditions at reduced forward speed. Monitor gearbox temperature and sound throughout.
Ensure the telehandler is fully supported and cannot roll or tip. Shut down the tractor, remove the key, and disconnect the battery if working near electrical components. Lower all hydraulic implements to the ground. Put on safety gloves, steel-cap boots, and eye protection before beginning any work.
Lift the new Telehandler gearbox and slide it onto the mounting flange. Ensure the housing is oriented correctly (check your reference photos from disassembly). Start all mounting bolts by hand before tightening any of them. Apply final torque using a calibrated torque wrench — refer to the torque specification card included with your gearbox.
Mate the gearbox output to the hydrostatic/mechanical transmission input. If using a flanged connection, align the bolt holes and use grade 8.8 or higher fasteners torqued to specification. If keyed or splined, confirm the coupling seats fully before applying locking hardware. Verify zero binding by hand-rotating the assembly.
Charge the gearbox with the specified volume and grade of gear oil. Do not overfill — excess oil causes churning, overheating, and seal pressure. Install the fill plug with thread sealant if required. Check that the breather vent is clear and properly installed.
Apply a thin coat of lithium grease to the input shaft splines. Engage the PTO driveline, confirming the splines mesh fully and the safety collar locks into position. Check the driveline angles: measure with an inclinometer if possible. Angles above 15° require a CV (constant velocity) joint upgrade to prevent vibration damage.
Before removing any bolts, take detailed photographs of the old gearbox from all angles — document the mounting orientation, PTO driveline routing, and any shims or spacers. Then drain the gear oil into a marked container and dispose of it according to local environmental regulations.
Complete a first-service at 10 operating hours: retorque all fasteners, change the break-in oil and replace with fresh oil of the specified grade, inspect seals and breather, and confirm the hydrostatic/mechanical transmission connection remains tight. This early service removes any metallic particles generated during initial gear run-in.
⚠ Important: If you encounter any difficulty, our technical support team is available to guide you through the process — contact us here.
🚧 Troubleshooting — Telehandler Gearbox Common Issues
Quick diagnosis saves time and money. This troubleshooting guide is organized by symptom — find the issue you are experiencing, then follow the recommended actions to resolve it.
Remember: early intervention prevents secondary damage. If you detect any unusual behaviour from your Telehandler gearbox, address it promptly rather than continuing to operate. Our technical team is available to help diagnose issues and source replacement parts quickly.
📝 Case Studies — Field Reports: Telehandler Gearbox in Australian Operations
Our agricultural gearboxes are field-proven across every Australian state and territory. Below are documented case studies from recent Telehandler gearbox installations.
📍 Case #2: Devonport, TAS
| Customer: | Peter Henderson — commercial telescopic handling contractor |
| Location: | Devonport, TAS |
| Farm Size: | 8000 acres |
| 애플리케이션: | Telehandler gearbox for telehandler — telescopic handling |
| Purchase Reason: | Upgrade from budget aftermarket unit that lasted less than one season |
“We replaced the original gearbox after it started leaking at 443 hours. The new unit from MowerGearbox has now done 1604 hours without a single issue. The difference in build quality is obvious just from the weight and finish.”
— Peter Henderson, Devonport, TAS
Fred Nolan — Broome, WA
Operation: corporate farming entity | Size: 8000 acres | Use: Telehandler gearbox for telescopic handling
Reason for purchase: Scheduled preventive replacement as part of an annual maintenance program
“Quality comparable to European OEM units at half the price point. The machining is clean, the paint is durable, and the gears are noticeably smoother than the Chinese-made unit it replaced. Recommended to three other farmers already.”
📍 Case #5: Merredin, WA
| Customer: | Alan Maxwell — organic certified farm |
| Location: | Merredin, WA |
| Farm Size: | 2500 acres |
| 애플리케이션: | Telehandler gearbox for telehandler — telescopic handling |
| Purchase Reason: | New equipment build — specifying aftermarket gearbox as OEM improvement |
“Our telehandler operates in extremely dusty conditions and we were going through gearboxes every season. This one has survived 4 seasons and is still running perfectly. The sealing is clearly superior to what we had before.”
— Alan Maxwell, Merredin, WA
❓ Frequently Asked Questions — Telehandler Agricultural Gearbox
Can I return a gearbox if it does not fit my telehandler?
If you provide your equipment details before ordering and we confirm compatibility, fitment is guaranteed. In the rare event of a compatibility issue, we offer a no-questions-asked exchange or refund on unused gearboxes within 30 days of delivery. Our goal is to match you with the correct gearbox on the first order.
Do you provide technical support after purchase?
Yes — every purchase includes access to our engineering support team for installation guidance, troubleshooting, maintenance advice, and parts ordering. Support is available via phone, email, and our online contact form. There is no charge for technical support during or after the warranty period.
What minimum order is needed for volume pricing?
We offer tiered pricing starting from single-unit purchases, with meaningful discounts beginning at 5+ units. Dealer and OEM pricing structures are available for agricultural equipment retailers and telehandler manufacturers. Contact our sales team for a formal quotation tailored to your volume requirements.
What documentation ships with the gearbox?
Every gearbox ships with: installation manual with torque specifications, lubrication and maintenance schedule, parts diagram with individual part numbers, warranty registration card, and a quality inspection certificate with the unit’s serial number and test results.
How is the gearbox packaged for shipping?
Each gearbox is drained of shipping oil, wrapped in VCI (Vapor Corrosion Inhibitor) film, and crated in a sturdy plywood box rated for international freight. This packaging protects against moisture, impact, and corrosion during transit — even for shipments to remote Australian properties via road freight.
How do I determine the correct gearbox model for my equipment?
Provide us with your tractor brand/model and PTO speed, the telehandler manufacturer and model, and the old gearbox part number if available. Alternatively, measure the input/output shaft dimensions and mounting bolt pattern. Our selection engineers will identify the correct match, typically within 24 hours.
Can the output shaft be customized for my specific telehandler?
Absolutely. We manufacture gearboxes with keyed, splined, flanged, hex, and hollow-bore output shaft configurations. If your telehandler requires a non-standard output size, spline count, or connection type, our engineering team will design and machine it to your exact specifications at no additional lead time for common modifications.
Will this gearbox fit older-model telehandler equipment?
We maintain compatibility databases covering telehandler models from the past 25+ years. Most older models can be directly fitted with our current gearbox range. For discontinued or rare models, send us the mounting dimensions and shaft specifications, and we will confirm fitment or design a custom adapter.
What gear ratios are available for the telehandler gearbox?
We offer a comprehensive range of ratios from 1:1 through 1:6 to match virtually any telehandler configuration. Standard catalogue ratios ship within days; custom ratios can be manufactured within 2-3 weeks. Our engineers will recommend the optimal ratio based on your tractor PTO speed and telescopic handling requirements.
Do you deliver to remote farming areas in Australia?
Yes — we ship to every postcode in Australia, including remote and regional areas. We use experienced agricultural freight carriers who understand the urgency of seasonal equipment needs. Express shipping is available for emergency breakdown situations, and we maintain stock for immediate dispatch of popular models.
🔗 Related Products — Complete Your Telehandler Drive System
For optimal performance, pair your Telehandler agricultural gearbox with our matching PTO drive shafts and accessories.
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PTO Shaft & Driveline for Telehandler
Wide-angle PTO shafts with telescoping capability and friction clutch overload protection. Designed to mate perfectly with our Telehandler gearbox input spline.
-
Agricultural Gearbox Collection
Looking for gearboxes for other farm implements? Our product line spans tillage, harvesting, baling, spraying, and specialty applications.
⚖ Australian Standards & Telehandler Gearbox Compliance
Compliance with Australian safety standards protects your workers and your business. The following standards and regulations apply to Telehandler agricultural gearbox installations:
Regulatory Framework
ISO 6336 — Gear Load Capacity
AS/NZS 3788 — Pressure Equipment
State Workplace Safety Legislation
Queensland — Work Health and Safety Act 2011
Western Australia — WHS (General) Regulations 2022
South Australia — WHS Regulations 2012
Regional Coverage & Delivery Network
We deliver Telehandler agricultural gearboxes to every state and territory in Australia. Our logistics network covers major farming regions including the Midlands and North West TAS, the Katherine region, the Douglas Daly, and the Top End, and the Riverina, the Murrumbidgee Irrigation Area, and the Liverpool Plains. Whether you operate in a metropolitan fringe area or a remote pastoral station, we ship directly to your property with full tracking and delivery confirmation.
🎯 Take the Next Step — Telehandler Gearbox Solutions
Manufacturing Excellence — more than 20 years of Experience
We are a professional manufacturer of agricultural gearboxes and PTO drive systems. Our facility features:
- In-house metallurgical lab for material verification and hardness testing
- Temperature-controlled assembly environment for consistent bearing pre-load
- Surface finishing: shot peening, superfinishing, and precision lapping
Custom & Non-Standard Manufacturing
Our capabilities extend well beyond standard catalogue products. We design and build custom gear drives for telehandler OEMs, implement manufacturers, and agricultural engineers who need precise mechanical solutions that off-the-shelf products cannot deliver.
Send us your drawings, samples, or specifications — and receive a quotation within 24 hours.
Your trusted partner for agricultural gearbox solutions — standard and custom — across Australia and worldwide.
