High-Performance Agricultural Gearbox for Combined Tillage Applications
Productive multi-function tillage starts with dependable power transmission. The Combined Tillage gearbox we manufacture is a precision instrument — not a commodity part. The combined tillage gearbox is a multi-output unit that simultaneously drives discs, tines, and packer rollers from a single PTO input. Positioned centrally on the implement frame, it distributes power to each working element through separate gear trains.
From the hardened gear teeth to the heavy-duty shaft seals, every element is selected and assembled to deliver thousands of hours of trouble-free service. Australian farmers operating in dust, heat, mud, and moisture rely on this gearbox to perform consistently throughout the most demanding seasons.
⚙ Combined Tillage Gearbox — Engineering Data Sheet
The following table presents key engineering parameters for our agricultural combined tillage machine gearbox. Every specification listed can be modified through our custom manufacturing service.
| ข้อกำหนด | Rated Value | Customization |
|---|---|---|
| Primary Bearings | Spherical Roller Bearings | Premium bearing upgrades |
| Recommended Lubricant | ISO VG 220 EP | Synthetic and bio-oil compatible |
| ซีลเพลาชนิด | Labyrinth Seal | ตัวเลือกแบบสามริมฝีปากและแบบคาสเซ็ต |
| ความเร็วอินพุต PTO | 540 / 1000 รอบต่อนาที | มีตัวเลือก PTO ประหยัด (750 รอบต่อนาที) ให้เลือกใช้งาน |
| เส้นผ่านศูนย์กลางเพลาอินพุต | 30 mm | เส้นผ่านศูนย์กลางแบบกำหนดเอง |
| เพลาอินพุตแบบสไปลน์ | 6-spline (1-3/8″) / 21-spline (1-3/4″) | 20-spline, 8-spline ตามคำขอ |
| Backlash | ≤ 8 arc-minutes | Reduced backlash option |
| ระยะห่างศูนย์กลาง | 60 มม. | อัตราทดเกียร์ต่อเกียร์ |
| Number of Gear Stages | 1 | Multi-stage for high ratios |
| อายุการใช้งานของตลับลูกปืน (L10) | 4000 hours minimum | การกำหนดค่าอายุการใช้งานที่ยาวนานขึ้น |
| ระดับการป้องกัน IP | IP55 | สามารถกันน้ำได้ถึงระดับ IP67 ตามคำขอ |
| Breather / Vent | Labyrinth vent | All-weather types |
| Noise at 1m Distance | ≤ 74 dB(A) | Low-noise profiles optional |
| Efficiency at Rated Load | 95% | Measured on dynamometer |
| วัสดุสำหรับที่อยู่อาศัย | Cast Iron | การอัปเกรดวัสดุเป็นทางเลือกเพิ่มเติม |
| Mounting Configuration | 3-bolt flange | Custom mounting plates available |
| ประเภทเพลาส่งกำลัง | เพลาแบบร่องฟัน | การกำหนดค่าเอาต์พุตแบบกำหนดเอง |
| Maximum Input Torque | 300 Nm | With overload protection |
| Lubrication Method | Forced circulation | Forced lube for high-duty cycles |
| การเคลือบผิว | Ceramic-filled epoxy | มีสี RAL แบบกำหนดเองให้เลือก |
ติดต่อเรา ทีมวิศวกรรม for a detailed specification sheet tailored to your combined tillage machine model and multi-function tillage conditions.
🏆 Performance Advantages — Why Our Combined Tillage Gearbox Leads the Field
We believe in transparency. These are the specific, verifiable differences between our Combined Tillage gear drive and low-cost alternatives:
| Attribute | Standard Replacement | Our Premium-Grade Combined Tillage Gearbox |
|---|---|---|
| Spare Parts | Difficult to source, 6-8 week lead times | Full inventory, ships 24-48 hours |
| เสียงและการสั่นสะเทือน | Significant tonal noise from poor gear mesh | ชุดประกอบหมุนที่สมดุล การสั่นสะเทือนต่ำกว่า 2.5 มม./วินาที RMS |
| Bearing Specification | Recycled bearings, inconsistent quality | Premium tapered roller bearings, precision pre-loaded, 10,000-hr L10 life |
| อายุการใช้งานที่คาดหวัง | 1-2 seasons maximum under normal use | 3,000-5,000+ hours — backed by engineering data |
| Operating Efficiency | 85-90% — significant power loss as heat | 96-98% — minimal heat generation, lower fuel costs |
| การป้องกันพื้นผิว | Single-coat spray paint, peels after one season | Cathodic e-coat + powder coat, 1000-hr salt spray test |
| ระบบซีล | Paper gaskets and basic lip seals | Double-lip VITON FKM seal + external labyrinth dust excluder |
Every dollar spent on a premium gearbox returns multiple dollars in avoided repairs and preserved crop value. Request an ROI analysis for your operation.
🔧 Inside the Combined Tillage Gearbox — Engineering Principles
The gearbox in your combined tillage machine is a precision power conversion device. Let us trace the energy pathway:
Input: Capturing PTO Energy
Power enters through a precision-machined splined coupling accepting 540 RPM (1-3/8″) or 1000 RPM (1-3/4″) PTO output. The input shaft rides on spherical roller bearings selected specifically for the load profile of multi-function tillage applications.
Transformation: The Gear Train
Inside the housing, precisely meshed straight bevel gears convert PTO high-speed input into modified speed and amplified torque for the multi-shaft output. The combined tillage gearbox is a multi-output unit that simultaneously drives discs, tines, and packer rollers from a single PTO input. Positioned centrally on the implement frame, it distributes power to each working element through separate gear trains. Gear tooth profiles are case-hardened to HRC 58-62 and precision-ground, achieving 96-98% mechanical efficiency.
Output: Driving the Multi-Shaft Output
The gearbox output shaft connects directly to the combined tillage machine’s multi-shaft output, delivering torque-multiplied power for productive multi-function tillage. The output coupling is machined to precise tolerances for responsive, zero-backlash power delivery.
Protection: Sealing & Lubrication
A multi-layer protection system extends service life: grey cast iron housing resists impact and corrosion, VITON FKM lip seals block contaminants, mineral 85W-90 GL-4 maintains hydrodynamic film on all surfaces, and a breather vent equalizes pressure during temperature changes.
🔁 Direct Interchange — Combined Tillage Gearbox Compatibility
ข้อมูลอ้างอิง OEM ต่อไปนี้รวมอยู่เพื่อเป็นแนวทางในการติดตั้ง เราเป็นผู้ผลิตอิสระที่ไม่มีส่วนเกี่ยวข้องกับแบรนด์ที่ระบุไว้
ของเรา Combined Tillage agricultural gearbox is a verified drop-in replacement for these brands and models:
- TYM: Mk-III, 292S, F-549 — ✅ dimensionally verified
- Mitsubishi: Type 14A, 532X, G2.9 — ✅ dimensionally verified
- Solis: K-306, Mk-II, Series 598 — ✅ dimensionally verified
- Grimme: G5.5, G-238, Type 66K — ✅ dimensionally verified
- ISEKI: G2.5, Model 9106, Mk-V — ✅ dimensionally verified
- Merlo: Type 24F, D-246, 393T — ✅ dimensionally verified
Spare Parts Inventory
Complete parts availability for the Combined Tillage gearbox: bearing kits, seal kits, matched gear sets, shaft assemblies, and full rebuild kits. Standard parts ship within 24-48 hours.
🎯 Combined Tillage Gearbox Sizing Guide — Get the Right Fit First Time
Use this step-by-step guide to identify the exact gearbox model for your combined tillage machine. Click each step for detailed instructions.
💡 เคล็ดลับมือโปร: For fastest service, email us the old gearbox part number (if visible), your tractor brand and model, and your combined tillage machine manufacturer and model. Our engineers will confirm the exact match and provide a quotation within one business day.
🔧 Technician’s Installation Manual — Combined Tillage Gearbox
Follow these instructions for a successful installation of your new Combined Tillage gearbox. Correct installation is critical for achieving maximum service life and warranty coverage.
⚠ สำคัญ: Always consult the specific installation manual shipped with your Combined Tillage gearbox for model-specific torque values and procedures.
🔎 Diagnostic Checklist — Combined Tillage Gearbox
Use this diagnostic reference to identify and resolve common Combined Tillage gearbox issues in the field. Most problems can be diagnosed and addressed without removing the gearbox from the combined tillage machine.
หากปัญหาใดๆ ไม่สามารถแก้ไขได้ด้วยการดำเนินการข้างต้น ติดต่อทีมสนับสนุนด้านเทคนิคของเรา เพื่อการวินิจฉัยโดยผู้เชี่ยวชาญ เราสามารถจัดการแก้ไขปัญหาจากระยะไกล หรือจัดส่งเครื่องสำรองในกรณีที่เครื่องเสียอย่างรุนแรงได้
📍 Verified Case Studies — Combined Tillage Gearbox Performance Reports
Our agricultural gearboxes are field-proven across every Australian state and territory. Below are documented case studies from recent Combined Tillage gearbox installations.
📍 Case #1: Brisbane, QLD
| ลูกค้า: | Nathan Brooks — dryland farming operation |
| ที่ตั้ง: | Brisbane, QLD |
| ขนาดฟาร์ม: | 1500 acres |
| แอปพลิเคชัน: | Combined Tillage gearbox for combined tillage machine — multi-function tillage |
| เหตุผลในการซื้อ: | การเปลี่ยนชิ้นส่วนตามกำหนดเพื่อป้องกันปัญหาที่อาจเกิดขึ้น ซึ่งเป็นส่วนหนึ่งของโปรแกรมการบำรุงรักษาประจำปี |
“Our combined tillage machine operates in extremely dusty conditions and we were going through gearboxes every season. This one has survived 2 seasons and is still running perfectly. The sealing is clearly superior to what we had before.”
— Nathan Brooks, Brisbane, QLD
David Thompson — Griffith, NSW
การดำเนินการ: irrigated cropping enterprise | ขนาด: 1500 acres | ใช้: Combined Tillage gearbox for multi-function tillage
เหตุผลในการซื้อ: Emergency mid-season replacement after catastrophic original gearbox failure
“Fast delivery to a remote location was the initial reason I tried this supplier. The gearbox quality is what made me a repeat customer — we have now standardised on their products across our fleet of 7 combined tillage machine machines.”
📍 Case #4: Toowoomba, QLD
| ลูกค้า: | Neil Ferguson — mixed farming enterprise |
| ที่ตั้ง: | ทูวูมบา, ควีนส์แลนด์ |
| ขนาดฟาร์ม: | 3500 acres |
| แอปพลิเคชัน: | Combined Tillage gearbox for combined tillage machine — multi-function tillage |
| เหตุผลในการซื้อ: | Fleet standardisation — transitioning all combined tillage machine equipment to a single gearbox supplier |
“The oil-tight sealing on this gearbox is remarkable. After 1015 hours of operation in wet environment, the oil comes out clean at service time. Previous gearboxes always had contaminated oil by the first oil change.”
— Neil Fergusonทูวูมบา, ควีนส์แลนด์
Dan Lynch — Devonport, TAS
การดำเนินการ: corporate farming entity | ขนาด: 1800 acres | ใช้: Combined Tillage gearbox for multi-function tillage
เหตุผลในการซื้อ: Upgrade from budget aftermarket unit that lasted less than one season
“I was paying $XX,XXX for OEM replacement gearboxes. This unit cost a fraction of that price and, if anything, performs better. No vibration, no leaks, runs cooler. Should have switched years ago.”
💬 Expert Answers: Combined Tillage Gearbox Buyer’s Questions
🔧 Complementary Components for Multi-Function Tillage Equipment
Maximize your multi-function tillage equipment reliability with these complementary products designed to work with our Combined Tillage gearbox.
PTO Drive Shaft for Combined Tillage
Heavy-duty PTO driveline assemblies featuring precision cross journals, integrated guard tubes, and multi-spline connections compatible with our Combined Tillage gearbox.
Explore Our Gearbox Range
Multi-machine operators benefit from our comprehensive gearbox catalogue — standardised quality, consolidated shipping, and volume pricing across the full range.
⚖ Safety Standards for Combined Tillage Equipment in Australia
Understanding the regulatory landscape helps ensure your multi-function tillage equipment meets all legal requirements. Our Combined Tillage gearboxes are designed with these standards in mind:
Applicable Standards
- ISO 6336 — Gear Load Capacity: All gears rated and verified per international standards for tooth root fatigue and surface durability.
- AS 1636 — Agricultural Machinery Safety: Our gearboxes meet design requirements for agricultural machinery components, including rotating part guarding interfaces.
- AGMA 2001 — Gear Tooth Rating: Gear designs validated against AGMA standards for bending strength and pitting resistance.
State-Specific Requirements
- Western Australia — WHS (General) Regulations 2022: includes obligations for remote farm operations involving multi-function tillage equipment.
- ACT — WHS Regulation 2011: mirrors national standards for agricultural machinery including combined tillage machine equipment.
- South Australia — WHS Regulations 2012: requires regular inspection of all machinery with rotating drive components.
Australia-Wide Combined Tillage Gearbox Distribution
We deliver Combined Tillage agricultural gearboxes to every state and territory in Australia. Our logistics network covers major farming regions including the Midlands and North West TAS, the Barossa Valley, the Riverland, and South East SA, and the Wimmera, the Mallee, and Goulburn Valley. Whether you operate in a metropolitan fringe area or a remote pastoral station, we ship directly to your property with full tracking and delivery confirmation.
📧 Request a Custom Quotation — Combined Tillage Gearbox
With more than 20 years of experience and 80,000+ gearboxes produced each year, we are one of the most established agricultural gearbox manufacturers serving the Australian market. Our production capabilities include: full cad/cam design with fea stress analysis, dedicated r&d team for custom and prototype gearbox development, cmm (coordinate measuring machine) dimensional inspection, and much more.
Standard & Custom — We Build Both
Every multi-function tillage operation is different. If you need a gearbox that does not exist in any catalogue, our custom manufacturing service creates it for you. Share your requirements — drawings, sketches, dimensions, or even a photo of the old unit — and we will engineer the solution.
Drawings, samples, dimensions, photos — whatever you have, send it. We will engineer the rest.
🏭 Discover Our Full Capabilities →
Your trusted partner for agricultural gearbox solutions — standard and custom — across Australia and worldwide.
