Caja de engranajes para cortacésped EP-01-768

Caja de engranajes para cortacésped EP-01-768

At 150 HP and 73 kg, the EP-01-768 is engineered for the most demanding vegetation management tasks on Earth. Pipeline corridor contractors, forestry site prep crews, and military base maintenance teams rely on its module 8 gears and double taper-spline output to clear dense scrub at full power without failure.

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Descripción


High-Performance Ultra-Heavy-Duty Rotary Cutter Gearbox: EP-01-768 by Ever-power Australia Mower Gearbox Co.,Ltd.

Engineered for sustained heavy use, the EP-01-768 caja de cambios de la segadora converts your tractor’s PTO output into efficient cutting force. Rated at 150 / 150 HP with gear ratio options of 1:1.93 / 1:1, this unit combines flexibility with the durability that commercial operators demand.

EP-01-768 Ultra-Heavy-Duty Rotary Cutter Gearbox

📈 EP-01-768 Technical Specifications

Parámetro Especificación
Número de modelo EP-01-768
Tipo de caja de cambios Ultra-Heavy-Duty Rotary Cutter Gearbox
Relación(es) de transmisión 1:1.93 / 1:1
Configuración de los dientes 23/12, 22/22
Módulo de engranajes 8 / 8
Potencia nominal 150 / 150 HP
Velocidad de entrada 540 rpm
Eje de entrada/salida 1 3/4 Z20 / Taper spline
Peso neto 73 Kg
Material de engranajes Acero aleado 20CrMnTi, carburizado y endurecido HRC 58-62
Material de vivienda Hierro fundido dúctil (QT450-10)
Protección de sellado Retenes de aceite multilabios NBR/FKM, con clasificación IP65+
Lubricación Aceite para engranajes SAE 80W-90 o 85W-140 EP
Tratamiento de superficies Imprimación electroforética + recubrimiento en polvo de poliéster, acabado rojo.

⭐ Características clave y ventajas de ingeniería

⚡

Hypoid Gear Precision Set

High-precision hypoid gears from 20MnCr5 steel, carburized and ground to AGMA Class 9, for smooth and quiet power transfer inside disc mower hubs.

🔄

Concentric Blade-Mount Hub

Precision-machined pilot diameter and balanced bolt circle ensure vibration-free disc rotation, maintaining uniform cutting height across the full mower bar width.

🔨

Custom-Angle Bevel Tooth Geometry

Non-standard bevel angles CNC-cut for unique shaft orientations, enabling implement designs that standard 90° gearboxes cannot accommodate.

🌡

Application-Tuned Non-Standard Ratio

Gear ratio calculated specifically for target output RPM and torque, matched to the precise blade speed requirements of the intended mowing/mulching implement.

🛠

Tip-Relief Quiet Gear Profile

Tooth profile modifications (tip relief + lead crowning) reduce gear-mesh noise by 6 dB versus standard straight bevel designs, improving operator comfort.

🔬

Abrasion-Resistant Cast Housing

Extra-thick grey iron walls with hardened mounting faces, resisting the abrasive wear caused by constant soil contact during deep tillage operations.

Caja de engranajes de segadora para uso agrícola

🔧 Compatibilidad de equipos y referencias cruzadas

🔄 Cross-Reference Compatibility for EP-01-768

The EP-01-768 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

AGCO • Rhino • LS Tractor • Fella • Sonalika • Branson • Dongfeng • John Deere

Descargo de responsabilidad: Las marcas mencionadas anteriormente se utilizan únicamente para identificar la compatibilidad. Ever-power Australia Mower Gearbox Co., Ltd. no está afiliada, respaldada ni autorizada por ninguno de los fabricantes mencionados. Todas las marcas registradas pertenecen a sus respectivos propietarios.

📚 Guía de selección de cajas de cambios

Proper gearbox selection protects your investment and maximizes field productivity. Here is how to determine if the EP-01-768 is right for your operation:

📌 Selección de toma de fuerza (PTO) de 540 RPM frente a 1000 RPM
The EP-01-768 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Cast Iron Housing vs Aluminium Housing
The EP-01-768 uses a ductile cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 Standard Catalog vs Custom Specification
The EP-01-768 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌 Compatibilidad con el tipo de eje de salida
The EP-01-768 features 1 3/4 Z20 / Taper spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌 Consideraciones sobre el peso y el montaje
At 73 Kg, the EP-01-768 is designed for industrial-grade vegetation management equipment. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.

🌾 Escenarios de aplicación típicos

🌾 Riparian zone and waterway bank vegetation control

🚘 Rotary tiller seedbed preparation for row crops

🌱 Land clearing of light to medium regrowth scrub

⛰ Hay field pre-cut conditioning and topping

🌳 Seed crop header trail and paddock boundary mowing

Planta de fabricación de Ever-power Australia Mower Gearbox Co., Ltd.

🛠 Guía de instalación y configuración

  1. Anote la fecha de instalación, la lectura del contador de horas del tractor y el número de serie de la caja de cambios en su registro de mantenimiento para el seguimiento de la garantía y los intervalos de servicio.
  2. Si va a reemplazar una unidad existente, drene completamente el aceite viejo, retire los sujetadores de montaje y baje con cuidado la caja de engranajes vieja. Fotografie la posición y anote las arandelas de ajuste utilizadas.
  3. Primero, apriete todos los tornillos de montaje a mano y, a continuación, aplique el par de apriete especificado siguiendo un patrón en cruz (o estrella) para asegurar una sujeción uniforme. Par de apriete típico: 80-120 Nm, según el tamaño del tornillo.
  4. With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
  5. Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
  6. Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
  7. Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.

❓ Preguntas frecuentes

❓ How should I store the gearbox off-season?

Run briefly to warm the oil, then top up to the full mark. Apply grease to exposed shaft surfaces and seal any open ports. Store in a dry, covered area. Before next season, verify oil level and rotate input by hand to check free movement.

❓ Can I replace just the gear set?

Yes. Replacement gear sets are available for all models and are cost-effective when the housing, bearings, and shafts remain in good condition. We recommend replacing bearings and seals simultaneously for best results.

❓ Can this gearbox handle reverse PTO rotation?

Our spiral bevel designs operate correctly in both rotational directions without modification. However, check your specific implement requirements, as some mower blade assemblies are direction-sensitive.

❓ What maintenance checks should I perform regularly?

Before each use: check oil level, inspect for leaks. Every 50 hours: grease external fittings if equipped. Every 200 hours: change oil, inspect seals and bearings. Annually: open casing and visually inspect gear tooth surfaces for pitting or wear.

❓ ¿Puedo comprar piezas de repuesto individuales?

Sí. Disponemos de un inventario completo de repuestos (juegos de engranajes, rodamientos, juntas, ejes y tornillería) para todos los modelos que fabricamos. Realizamos envíos a todo el mundo y la mayoría de los artículos en stock se envían en un plazo de 24 horas.

⭐ Opiniones de clientes e informes de campo

★★★★★

📍 Western Australia, Australia

Excellent for roadside mowing. The sealed bearings makes maintenance easy and keeps unplanned downtime to a minimum.

★★★★★

📍 Anhui, China

Runs noticeably cooler than the old gearbox it replaced. The improved cooling design and better oil volume are making a real difference.

★★★★★

📍 Kent, England

We tested this against a competitor unit side by side. This one runs quieter, stays cooler, and the oil stayed cleaner over 200 hours.

★★★★☆

📍 São Paulo, Brazil

First purchase from this manufacturer and I am thoroughly impressed. Build quality, documentation, and support were all top-notch.

★★★★☆

📍 Skåne, Suecia

After comparing specifications across five brands, this offered the best combination of materials, weight, and price. No regrets.

Gama de cajas de cambios agrícolas

⚖ EP-01-768 vs. Low-Cost Alternatives

Característica EP-01-768 (Ever-power) Alternativa genérica/de bajo costo
Breather ✔ Labyrinth Stainless Steel Breather Valve ✘ Simple Open Vent Hole, Allows Water Entry
Gear Forging Method ✔ Closed-Die Forged, Grain-Flow Aligned ✘ Open-Die Forged or Cast, Weak Grain Structure
Cooling Design ✔ Machined External Cooling Fins, 35% More Area ✘ Smooth Housing, Poor Heat Dissipation
Output Flange ✔ Forged Steel, Heat-Treated HRC 28-32 ✘ Cast Iron, Untreated, Prone to Cracking
Material de engranajes ✔ 20CrMnTi Forged Alloy Steel, Carburized HRC 58-62 ✘ 45# Carbon Steel, Surface Hardened HRC 40-45
Warranty ✔ 12-Month Full Manufacturer Warranty ✘ 3-6 Month Limited Warranty
Seal Longevity ✔ FKM/Viton Seals, 2000+ Hour Service Life ✘ NBR Seals, 500-800 Hours Before Leaking

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🏆 Certificaciones y estándares de calidad

We maintain rigorous quality standards backed by ISO 9001:2015 certification across our entire production process. Raw materials are verified through spectroscopic analysis with ASTM E415 certificates. Gear tooth geometry on every EP-01-768 is validated using CNC gear inspection machines calibrated to national metrology standards. Our laboratory performs hardness testing, metallographic examination, and magnetic particle inspection on every batch.

🏭 ¿Por qué elegir Ever-power Australia Mower Gearbox Co.,Ltd.?

We at Ever-power Australia Mower Gearbox Co.,Ltd. combine deep metallurgical expertise with state-of-the-art manufacturing technology to produce agricultural gearboxes that compete head-to-head with the best European and American brands — at a fraction of the cost. Our 27 CNC machining centres and 11 dedicated gear production lines give us the capacity and flexibility to handle orders from single prototype units to full container-load production runs, all with the same unwavering commitment to dimensional accuracy and material quality.

eje de transmisión de la toma de fuerza

📞 Get Your EP-01-768 Quote Today

Looking for a dependable ultra-heavy-duty rotary cutter gearbox that pays for itself season after season? Contact us now for a competitive quote on the EP-01-768 and discover why thousands of farmers trust our gearboxes.

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