EP-01-768 Gearbox Mesin Pemotong Rumput

EP-01-768 Gearbox Mesin Pemotong Rumput

At 150 HP and 73 kg, the EP-01-768 is engineered for the most demanding vegetation management tasks on Earth. Pipeline corridor contractors, forestry site prep crews, and military base maintenance teams rely on its module 8 gears and double taper-spline output to clear dense scrub at full power without failure.

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High-Performance Ultra-Heavy-Duty Rotary Cutter Gearbox: EP-01-768 by Ever-power Australia Mower Gearbox Co.,Ltd.

Engineered for sustained heavy use, the EP-01-768 girboks mesin pemotong rumput converts your tractor’s PTO output into efficient cutting force. Rated at 150 / 150 HP with gear ratio options of 1:1.93 / 1:1, this unit combines flexibility with the durability that commercial operators demand.

EP-01-768 Ultra-Heavy-Duty Rotary Cutter Gearbox

📈 EP-01-768 Technical Specifications

Parameter Spesifikasi
Nomor Model EP-01-768
Jenis Gearbox Ultra-Heavy-Duty Rotary Cutter Gearbox
Rasio Gigi 1:1.93 / 1:1
Konfigurasi Gigi 23/12, 22/22
Modul Gigi 8 / 8
Daya Terukur 150 / 150 HP
Kecepatan Masukan 540 rpm
Poros Masukan/Keluaran 1 3/4 Z20 / Taper spline
Berat Bersih 73 Kg
Bahan Roda Gigi Baja Paduan 20CrMnTi, Dikarburisasi & Dikeraskan HRC 58-62
Bahan Perumahan Ductile Cast Iron (QT450-10)
Perlindungan Segel Segel Oli Multi-Bibir NBR/FKM, Peringkat IP65+
Pelumasan Oli roda gigi SAE 80W-90 atau 85W-140 EP
Perawatan Permukaan Primer E-Coat + Lapisan Serbuk Poliester, Warna Merah

⭐ Fitur Utama & Keunggulan Teknik

⚡

Hypoid Gear Precision Set

High-precision hypoid gears from 20MnCr5 steel, carburized and ground to AGMA Class 9, for smooth and quiet power transfer inside disc mower hubs.

🔄

Concentric Blade-Mount Hub

Precision-machined pilot diameter and balanced bolt circle ensure vibration-free disc rotation, maintaining uniform cutting height across the full mower bar width.

🔨

Custom-Angle Bevel Tooth Geometry

Non-standard bevel angles CNC-cut for unique shaft orientations, enabling implement designs that standard 90° gearboxes cannot accommodate.

🌡

Application-Tuned Non-Standard Ratio

Gear ratio calculated specifically for target output RPM and torque, matched to the precise blade speed requirements of the intended mowing/mulching implement.

🛠

Tip-Relief Quiet Gear Profile

Tooth profile modifications (tip relief + lead crowning) reduce gear-mesh noise by 6 dB versus standard straight bevel designs, improving operator comfort.

🔬

Abrasion-Resistant Cast Housing

Extra-thick grey iron walls with hardened mounting faces, resisting the abrasive wear caused by constant soil contact during deep tillage operations.

Mower gearbox in agricultural use

🔧 Kompatibilitas dan Referensi Silang Peralatan

🔄 Cross-Reference Compatibility for EP-01-768

The EP-01-768 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

AGCO • Rhino • LS Tractor • Fella • Sonalika • Branson • Dongfeng • John Deere

Penafian: Nama merek di atas hanya dirujuk untuk identifikasi kompatibilitas. Ever-power Australia Mower Gearbox Co.,Ltd. tidak berafiliasi dengan, didukung oleh, atau diotorisasi oleh produsen mana pun yang tercantum. Semua merek dagang milik pemiliknya masing-masing.

📚 Panduan Pemilihan Transmisi

Proper gearbox selection protects your investment and maximizes field productivity. Here is how to determine if the EP-01-768 is right for your operation:

📌 Pilihan PTO 540 RPM vs 1000 RPM
The EP-01-768 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Casing Besi Cor vs Casing Aluminium
The EP-01-768 uses a ductile cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 Katalog Standar vs Spesifikasi Khusus
The EP-01-768 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌 Output Shaft Type Compatibility
The EP-01-768 features 1 3/4 Z20 / Taper spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌 Weight and Mounting Considerations
At 73 Kg, the EP-01-768 is designed for industrial-grade vegetation management equipment. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.

🌾 Skenario Aplikasi Umum

🌾 Riparian zone and waterway bank vegetation control

🚘 Rotary tiller seedbed preparation for row crops

🌱 Land clearing of light to medium regrowth scrub

⛰ Hay field pre-cut conditioning and topping

🌳 Seed crop header trail and paddock boundary mowing

Ever-power Australia Mower Gearbox Co.,Ltd. manufacturing facility

🛠 Panduan Instalasi & Pengaturan

  1. Catat tanggal pemasangan, pembacaan meter jam traktor, dan nomor seri gearbox dalam buku catatan perawatan Anda untuk keperluan garansi dan pelacakan interval servis.
  2. Jika mengganti unit yang sudah ada, tiriskan oli lama sepenuhnya, lepaskan pengencang pemasangan, dan turunkan gearbox lama dengan hati-hati. Foto orientasinya dan catat ring pengganjal yang digunakan.
  3. Pasang semua baut pemasangan dengan cara dikencangkan secukupnya terlebih dahulu, kemudian kencangkan sesuai spesifikasi dengan pola silang (bintang) untuk memastikan pengencangan yang merata. Torsi tipikal: 80-120 Nm tergantung pada ukuran baut.
  4. Dengan alat terangkat dan mata pisau tidak menyentuh tanah, aktifkan PTO pada kecepatan idle rendah. Dengarkan apakah ada suara yang tidak biasa dan amati apakah ada getaran atau kebocoran oli.
  5. Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
  6. Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
  7. Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.

❓ Pertanyaan yang Sering Diajukan

❓ How should I store the gearbox off-season?

Run briefly to warm the oil, then top up to the full mark. Apply grease to exposed shaft surfaces and seal any open ports. Store in a dry, covered area. Before next season, verify oil level and rotate input by hand to check free movement.

❓ Can I replace just the gear set?

Yes. Replacement gear sets are available for all models and are cost-effective when the housing, bearings, and shafts remain in good condition. We recommend replacing bearings and seals simultaneously for best results.

❓ Can this gearbox handle reverse PTO rotation?

Our spiral bevel designs operate correctly in both rotational directions without modification. However, check your specific implement requirements, as some mower blade assemblies are direction-sensitive.

❓ What maintenance checks should I perform regularly?

Before each use: check oil level, inspect for leaks. Every 50 hours: grease external fittings if equipped. Every 200 hours: change oil, inspect seals and bearings. Annually: open casing and visually inspect gear tooth surfaces for pitting or wear.

❓ Can I buy individual spare parts?

Yes. We stock complete spare part inventories — gear sets, bearings, seals, shafts, and hardware — for every model we produce. Parts ship worldwide and most in-stock items dispatch within 24 hours of order.

⭐ Ulasan Pelanggan & Laporan Lapangan

★★★★★

📍 Western Australia, Australia

Excellent for roadside mowing. The sealed bearings makes maintenance easy and keeps unplanned downtime to a minimum.

★★★★★

📍 Anhui, China

Runs noticeably cooler than the old gearbox it replaced. The improved cooling design and better oil volume are making a real difference.

★★★★★

📍 Kent, England

We tested this against a competitor unit side by side. This one runs quieter, stays cooler, and the oil stayed cleaner over 200 hours.

★★★★☆

📍 São Paulo, Brazil

First purchase from this manufacturer and I am thoroughly impressed. Build quality, documentation, and support were all top-notch.

★★★★☆

📍 Skåne, Sweden

After comparing specifications across five brands, this offered the best combination of materials, weight, and price. No regrets.

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⚖ EP-01-768 vs. Low-Cost Alternatives

Fitur EP-01-768 (Ever-power) Alternatif Generik / Murah
Istirahat ✔ Katup Ventilasi Stainless Steel Labyrinth ✘ Lubang Ventilasi Terbuka Sederhana, Memungkinkan Masuknya Air
Metode Penempaan Roda Gigi ✔ Ditempa dengan Cetakan Tertutup, Penyelarasan Aliran Butir ✘ Ditempa atau Dicor dengan Cetakan Terbuka, Struktur Butir yang Lemah
Desain Pendinginan ✔ Machined External Cooling Fins, 35% More Area ✘ Smooth Housing, Poor Heat Dissipation
Output Flange ✔ Forged Steel, Heat-Treated HRC 28-32 ✘ Cast Iron, Untreated, Prone to Cracking
Bahan Roda Gigi ✔ Baja Paduan Tempa 20CrMnTi, Karburisasi HRC 58-62 ✘ Baja Karbon 45#, Permukaan Dikeraskan HRC 40-45
Jaminan ✔ Garansi Pabrik Penuh 12 Bulan ✘ Garansi Terbatas 3-6 Bulan
Ketahanan Segel ✔ Segel FKM/Viton, Masa Pakai 2000+ Jam ✘ Segel NBR, Tahan 500-800 Jam Sebelum Bocor

🔄 Related Products & Accessories

🏆 Certifications & Quality Standards

We maintain rigorous quality standards backed by ISO 9001:2015 certification across our entire production process. Raw materials are verified through spectroscopic analysis with ASTM E415 certificates. Gear tooth geometry on every EP-01-768 is validated using CNC gear inspection machines calibrated to national metrology standards. Our laboratory performs hardness testing, metallographic examination, and magnetic particle inspection on every batch.

🏭 Why Choose Ever-power Australia Mower Gearbox Co.,Ltd.?

We at Ever-power Australia Mower Gearbox Co.,Ltd. combine deep metallurgical expertise with state-of-the-art manufacturing technology to produce agricultural gearboxes that compete head-to-head with the best European and American brands — at a fraction of the cost. Our 27 CNC machining centres and 11 dedicated gear production lines give us the capacity and flexibility to handle orders from single prototype units to full container-load production runs, all with the same unwavering commitment to dimensional accuracy and material quality.

PTO drive shaft

📞 Get Your EP-01-768 Quote Today

Looking for a dependable ultra-heavy-duty rotary cutter gearbox that pays for itself season after season? Contact us now for a competitive quote on the EP-01-768 and discover why thousands of farmers trust our gearboxes.

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