Penerangan
High-Performance Ultra-Heavy-Duty Rotary Cutter Gearbox: EP-01-768 by Ever-power Australia Mower Gearbox Co.,Ltd.
Direkayasa untuk kegunaan berat yang berterusan, EP-01-768 kotak gear mesin pemotong rumput menukar output PTO traktor anda kepada daya pemotongan yang cekap. Dinilai pada 150 / 150 HP dengan pilihan nisbah gear 1:1.93 / 1:1, unit ini menggabungkan fleksibiliti dengan ketahanan yang dituntut oleh pengendali komersial.
📈 EP-01-768 Technical Specifications
| Parameter | Spesifikasi |
|---|---|
| Nombor Model | EP-01-768 |
| Jenis Kotak Gear | Kotak Gear Pemotong Rotary Tugas Ultra Berat |
| Nisbah Gear | 1:1.93 / 1:1 |
| Konfigurasi Gigi | 23/12, 22/22 |
| Modul Gear | 8 / 8 |
| Kuasa Dinilai | 150 / 150 HP |
| Kelajuan Input | 540 rpm |
| Aci Input/Output | 1 3/4 Z20 / Taper spline |
| Berat Bersih | 73 Kg |
| Bahan Gear | Keluli Aloi 20CrMnTi, Dikarburisasi & Diperkeras HRC 58-62 |
| Bahan Perumahan | Besi Tuang Mulur (QT450-10) |
| Perlindungan Meterai | Meterai Minyak NBR/FKM Berbilang Bibir, Dinilai IP65+ |
| Pelinciran | Minyak Gear SAE 80W-90 atau 85W-140 EP |
| Rawatan Permukaan | Primer E-Coat + Salutan Serbuk Poliester, Kemasan Merah |
⭐ Ciri-ciri Utama & Kelebihan Kejuruteraan
⚡
Hypoid Gear Precision Set
High-precision hypoid gears from 20MnCr5 steel, carburized and ground to AGMA Class 9, for smooth and quiet power transfer inside disc mower hubs.
🔄
Concentric Blade-Mount Hub
Precision-machined pilot diameter and balanced bolt circle ensure vibration-free disc rotation, maintaining uniform cutting height across the full mower bar width.
🔨
Custom-Angle Bevel Tooth Geometry
Non-standard bevel angles CNC-cut for unique shaft orientations, enabling implement designs that standard 90° gearboxes cannot accommodate.
🌡
Application-Tuned Non-Standard Ratio
Gear ratio calculated specifically for target output RPM and torque, matched to the precise blade speed requirements of the intended mowing/mulching implement.
🛠
Tip-Relief Quiet Gear Profile
Tooth profile modifications (tip relief + lead crowning) reduce gear-mesh noise by 6 dB versus standard straight bevel designs, improving operator comfort.
🔬
Abrasion-Resistant Cast Housing
Extra-thick grey iron walls with hardened mounting faces, resisting the abrasive wear caused by constant soil contact during deep tillage operations.
🔧 Keserasian & Rujukan Silang Peralatan
🔄 Cross-Reference Compatibility for EP-01-768
The EP-01-768 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:
AGCO • Rhino • LS Tractor • Fella • Sonalika • Branson • Dongfeng • John Deere
Penafian: Nama jenama di atas dirujuk semata-mata untuk pengenalpastian keserasian. Ever-power Australia Mower Gearbox Co.,Ltd. tidak bergabung dengan, disokong oleh atau dibenarkan oleh mana-mana pengeluar tersenarai. Semua tanda dagangan adalah milik pemilik masing-masing.
📚 Panduan Pemilihan Kotak Gear
Proper gearbox selection protects your investment and maximizes field productivity. Here is how to determine if the EP-01-768 is right for your operation:
🌾 Senario Aplikasi Lazim
🌾 Riparian zone and waterway bank vegetation control
🚘 Rotary tiller seedbed preparation for row crops
🌱 Land clearing of light to medium regrowth scrub
⛰ Hay field pre-cut conditioning and topping
🌳 Seed crop header trail and paddock boundary mowing
🛠 Panduan Pemasangan & Persediaan
- Record the installation date, tractor hour meter reading, and gearbox serial number in your maintenance log for warranty and service interval tracking.
- If replacing an existing unit, drain the old oil completely, remove mounting fasteners, and carefully lower the old gearbox. Photograph the orientation and note any shim washers used.
- Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
- With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
- Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
- Sapukan manik pengedap silikon RTV yang nipis dan sekata pada permukaan bebibir pelekap jika gasket pra-potong tidak disertakan dengan kotak gear baharu.
- Sambungkan aci pemacu PTO ke spline input kotak gear. Tolak aci sepenuhnya dan sahkan ia boleh bergerak bebas melalui julat lengkap pergerakan hitch tiga titik.
❓ Soalan Lazim
⭐ Ulasan Pelanggan & Laporan Lapangan
Steve H.
★★★★★
📍 Western Australia, Australia
Excellent for roadside mowing. The sealed bearings makes maintenance easy and keeps unplanned downtime to a minimum.
Chen W.
★★★★★
📍 Anhui, China
Runs noticeably cooler than the old gearbox it replaced. The improved cooling design and better oil volume are making a real difference.
Ben S.
★★★★★
📍 Kent, England
We tested this against a competitor unit side by side. This one runs quieter, stays cooler, and the oil stayed cleaner over 200 hours.
Miguel S.
★★★★☆
📍 São Paulo, Brazil
First purchase from this manufacturer and I am thoroughly impressed. Build quality, documentation, and support were all top-notch.
Erik S.
★★★★☆
📍 Skåne, Sweden
After comparing specifications across five brands, this offered the best combination of materials, weight, and price. No regrets.
⚖ EP-01-768 vs. Low-Cost Alternatives
| Ciri | EP-01-768 (Ever-power) | Alternatif Generik / Kos Rendah |
|---|---|---|
| Breather | ✔ Labyrinth Stainless Steel Breather Valve | ✘ Simple Open Vent Hole, Allows Water Entry |
| Gear Forging Method | ✔ Closed-Die Forged, Grain-Flow Aligned | ✘ Open-Die Forged or Cast, Weak Grain Structure |
| Cooling Design | ✔ Machined External Cooling Fins, 35% More Area | ✘ Smooth Housing, Poor Heat Dissipation |
| Output Flange | ✔ Forged Steel, Heat-Treated HRC 28-32 | ✘ Cast Iron, Untreated, Prone to Cracking |
| Bahan Gear | ✔ 20CrMnTi Forged Alloy Steel, Carburized HRC 58-62 | ✘ 45# Carbon Steel, Surface Hardened HRC 40-45 |
| Warranty | ✔ 12-Month Full Manufacturer Warranty | ✘ 3-6 Month Limited Warranty |
| Seal Longevity | ✔ FKM/Viton Seals, 2000+ Hour Service Life | ✘ NBR Seals, 500-800 Hours Before Leaking |
🔄 Produk & Aksesori Berkaitan
Layari rangkaian lengkap kami komponen penghantaran pertanian including PTO shafts, gears, pulleys, chains, and sprockets — all engineered to integrate seamlessly with EP-01-768 gearboxes.
🏆 Pensijilan & Piawaian Kualiti
We maintain rigorous quality standards backed by ISO 9001:2015 certification across our entire production process. Raw materials are verified through spectroscopic analysis with ASTM E415 certificates. Gear tooth geometry on every EP-01-768 is validated using CNC gear inspection machines calibrated to national metrology standards. Our laboratory performs hardness testing, metallographic examination, and magnetic particle inspection on every batch.
🏭 Mengapa Memilih Ever-power Australia Mower Gearbox Co.,Ltd.?
We at Ever-power Australia Mower Gearbox Co.,Ltd. combine deep metallurgical expertise with state-of-the-art manufacturing technology to produce agricultural gearboxes that compete head-to-head with the best European and American brands — at a fraction of the cost. Our 27 CNC machining centres and 11 dedicated gear production lines give us the capacity and flexibility to handle orders from single prototype units to full container-load production runs, all with the same unwavering commitment to dimensional accuracy and material quality.
📞 Get Your EP-01-768 Quote Today
Looking for a dependable ultra-heavy-duty rotary cutter gearbox that pays for itself season after season? Contact us now for a competitive quote on the EP-01-768 and discover why thousands of farmers trust our gearboxes.
