EP-40002 Lawn Mower Gearbox

EP-40002 Lawn Mower Gearbox

The EP-40002 is our flagship ultra-heavy-duty unit at 111 kg and 85 HP, featuring extreme reduction ratios up to 4.17:1. Mining rehabilitation teams and heavy-construction vegetation contractors specify this gearbox when maximum cutting torque through dense regrowth and saplings is the primary engineering requirement.

商品コード: d5fd738876f7 カテゴリー: タグ: , , , ,

説明


High-Performance Ultra-Heavy-Duty Rotary Cutter Gearbox: EP-40002 by Ever-power Australia Mower Gearbox Co.,Ltd.

Engineered for sustained heavy use, the EP-40002 芝刈り機のギアボックス converts your tractor’s PTO output into efficient cutting force. Rated at 85 / 85 / 85 HP with gear ratio options of 3.2:1 / 3.77:1 / 4.17:1, this unit combines flexibility with the durability that commercial operators demand.

EP-40002 Ultra-Heavy-Duty Rotary Cutter Gearbox

📈 EP-40002 Technical Specifications

パラメータ 仕様
型番 EP-40002
ギアボックスタイプ Ultra-Heavy-Duty Rotary Cutter Gearbox
ギア比 3.2:1 / 3.77:1 / 4.17:1
歯の形状 15/48, 13/49, 12/50
ギアモジュール 15/48, 13/49, 12/50
定格電力 85 / 85 / 85 HP
入力速度 540回転/分
入力/出力シャフト 1 3/4 Z6
正味重量 111 Kg
ギア素材 20CrMnTi合金鋼、浸炭焼入れ済み、硬度HRC 58-62
ハウジング材 Ductile Cast Iron (QT450-10)
シール保護 マルチリップNBR/FKMオイルシール、IP65+規格準拠
潤滑 SAE 80W-90または85W-140 EPギアオイル
表面処理 Eコートプライマー＋ポリエステル粉体塗装、赤色仕上げ

⭐ 主な特長とエンジニアリング上の利点

🚀

焼入れ処理済み平歯車列

HRC 56-60合金鋼製平歯車は、ロータリー耕うん機による土壌への激しい接触時に発生する高衝撃の反転荷重に対応するように設計されています。

💪

最大トルク出力容量3倍

定格トルクの3倍の過渡トルクに耐えられる大型の出力軸を採用し、耕うん刃が地中の岩や根に当たった際の繰り返し発生する衝撃荷重を吸収します。

⚙

500-Hour Extended Oil Intervals

Large sump capacity with high-grade EP oil enables 500-hour drain intervals, reducing maintenance frequency during the busiest planting and cultivation seasons.

⚗

Oil-Bath Splash Lubrication

Generous sump with directional baffles ensures all gear teeth and bearing races are oil-wetted at all times, even at the lowest recommended operating speed.

🔒

Magnetic Drain Plug

Neodymium drain plug captures ferrous wear particles from break-in and normal operation, protecting gears and bearings from abrasive recirculation damage.

⚡

High-Capacity Oil Sump Design

30% larger oil volume compared to standard models, reducing operating temperature by 8-12 °C during sustained high-load mowing and extending lubricant life.

農業用芝刈り機のギアボックス

🔧 機器の互換性と相互参照

🔄 Cross-Reference Compatibility for EP-40002

The EP-40002 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Swaraj • TYM • Foton • Kubota • Claas • Schulte • Kuhn • SaMASZ

免責事項：上記のブランド名は、互換性確認のためのみに記載されています。Ever-power Australia Mower Gearbox Co.,Ltd.は、記載されているメーカーとは一切提携、承認、または認可を受けていません。すべての商標は、それぞれの所有者に帰属します。

📚 ギアボックス選定ガイド

Proper gearbox selection protects your investment and maximizes field productivity. Here is how to determine if the EP-40002 is right for your operation:

📌 540 RPM vs 1000 RPM PTO Selection
The EP-40002 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.
📌 Cast Iron Housing vs Aluminium Housing
The EP-40002 uses a ductile cast iron housing. Cast iron excels in vibration damping, impact resistance, and heat dissipation — ideal for rough, rocky mowing conditions. Aluminium is lighter and more corrosion-resistant, better suited to wet environments and weight-sensitive implements.
📌 標準カタログ vs カスタム仕様
The EP-40002 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌出力軸タイプの互換性
The EP-40002 features 1 3/4 Z6 output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌重量と取り付けに関する考慮事項
At 111 Kg, the EP-40002 is designed for industrial-grade vegetation management equipment. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.

🌾 一般的なアプリケーションシナリオ

🌾 Rotary tiller seedbed preparation for row crops

🚘 Land clearing of light to medium regrowth scrub

🌱 Hay field pre-cut conditioning and topping

⛰ Seed crop header trail and paddock boundary mowing

🌳 Rotary cutting of improved pasture on dairy and beef farms

エバーパワー・オーストラリア・モアギアボックス株式会社の製造施設

🛠 インストールとセットアップガイド

  1. Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
  2. Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.
  3. After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
  4. Disconnect the tractor PTO shaft and safely support the mower implement on jack stands or blocks before beginning the gearbox installation procedure.
  5. For units weighing over 25 kg, use a chain hoist, engine crane, or two-person lift to position the gearbox. Never attempt to lift heavy gearboxes solo.
  6. Fill the gearbox with the recommended gear oil (SAE 80W-90 or 85W-140 EP) to the level indicated on the sight glass or dipstick. Do not overfill.
  7. 全負荷運転を行う前に、段階的な慣らし運転を行ってください。まず、スロットルを半分開けて30分間運転し、次にスロットルを4分の3開けて30分間運転してから、PTOを全開速度で運転してください。

❓よくある質問

❓ Can I replace just the gear set?

Yes. Replacement gear sets are available for all models and are cost-effective when the housing, bearings, and shafts remain in good condition. We recommend replacing bearings and seals simultaneously for best results.

❓ Can this gearbox handle reverse PTO rotation?

Our spiral bevel designs operate correctly in both rotational directions without modification. However, check your specific implement requirements, as some mower blade assemblies are direction-sensitive.

❓ What maintenance checks should I perform regularly?

Before each use: check oil level, inspect for leaks. Every 50 hours: grease external fittings if equipped. Every 200 hours: change oil, inspect seals and bearings. Annually: open casing and visually inspect gear tooth surfaces for pitting or wear.

❓ Can I buy individual spare parts?

Yes. We stock complete spare part inventories — gear sets, bearings, seals, shafts, and hardware — for every model we produce. Parts ship worldwide and most in-stock items dispatch within 24 hours of order.

❓ Do you provide dimensional drawings?

Full technical drawings — mounting holes, shaft specs, envelope dimensions — are available for every model. Download from our product pages or request from our technical department at no charge.

⭐ お客様の声と現場レポート

★★★★★

📍 オーストラリア、タスマニア州

Installed on a mulching mower that sees 8+ hours of use per day during season. Absolutely dependable. That is all I ask of a gearbox.

★★★★★

📍 Alentejo, Portugal

We maintain 40+ mowers for council contracts. Switching to this brand has reduced our gearbox failure rate by over 60 percent.

★★★★★

📍 Canterbury, New Zealand

Running in extreme cold (-25 °C) winters and hot summers. Synthetic oil in this gearbox handles both extremes without issue.

★★★★☆

📍 Krasnodar, Russia

We replaced three OEM gearboxes with this model across our fleet. Gear quality and seal performance are noticeably superior. Reordering for next season.

★★★★☆

📍 Emilia-Romagna, Italy

Third year of heavy use on our hay field cutting. Still going strong with just regular oil changes. The best aftermarket gearbox I have found.

農業用ギアボックスシリーズ

⚖ EP-40002 vs. Low-Cost Alternatives

特徴 EP-40002 (Ever-power) ジェネリック／低価格代替品
Shaft Hardness ✔ Output Journals Induction-Hardened HRC 50-55 ✘ No Localized Hardening, Rapid Wear
Shipping Protection ✔ Wooden Crate, VCI Paper, Foam Inserts ✘ Cardboard Box, Minimal Protection
Corrosion Protection ✔ E-Coat + Powder Coat + Zinc Fasteners ✘ Single Paint Layer, Rusts Within 6 Months
Bearings ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life ✘ Standard Ball Bearings, 1500 hr L10 Life
Heat Treatment ✔ Gas Carburizing, 1.0-1.5mm Case Depth ✘ Induction Hardening, 0.3mm Case Depth
Quality Testing ✔ 100% Factory Tested — Dimensional, Run-In, Leak ✘ Spot-Checked, Minimal QC Documentation
Gear Balancing ✔ Matched-Pair Dynamic Balance to ISO G6.3 ✘ No Balancing Performed

🔄関連商品・アクセサリー

🏆 認証と品質基準

We maintain rigorous quality standards backed by ISO 9001:2015 certification across our entire production process. Raw materials are verified through spectroscopic analysis with ASTM E415 certificates. Gear tooth geometry on every EP-40002 is validated using CNC gear inspection machines calibrated to national metrology standards. Our laboratory performs hardness testing, metallographic examination, and magnetic particle inspection on every batch.

🏭 Ever-power Australia Mower Gearbox Co.,Ltd.を選ぶ理由とは？

We at Ever-power Australia Mower Gearbox Co.,Ltd. combine deep metallurgical expertise with state-of-the-art manufacturing technology to produce agricultural gearboxes that compete head-to-head with the best European and American brands — at a fraction of the cost. Our 24 CNC machining centres and 12 dedicated gear production lines give us the capacity and flexibility to handle orders from single prototype units to full container-load production runs, all with the same unwavering commitment to dimensional accuracy and material quality.

PTO駆動シャフト

📞 Get Your EP-40002 Quote Today

Looking for a dependable ultra-heavy-duty rotary cutter gearbox that pays for itself season after season? Contact us now for a competitive quote on the EP-40002 and discover why thousands of farmers trust our gearboxes.

見積もりを依頼する全商品を見る

関連商品