説明
EP-BGB9 Multi-Ratio Rotary Cutter Gearbox — Precision Power Transmission for Modern Mowing
の EP-BGB9 represents the latest in 農業用ギアボックス engineering. With 30馬力 capacity, 1:1 / 1:1.35 / 1:1.46 / 1:2 ratio configuration, and 23 Kg optimized construction, it delivers the power density and reliability today’s farming operations require.
📈 EP-BGB9 Technical Specifications
| パラメータ | 仕様 |
|---|---|
| 型番 | EP-BGB9 |
| ギアボックスタイプ | マルチレシオロータリーカッターギアボックス |
| ギア比 | 1:1 / 1:1.35 / 1:1.46 / 1:2 |
| 歯の形状 | 16/16, 23/17, 22/15, 15/30 |
| ギアモジュール | 6.35 / 5.0 / 5.0 / 3.5 |
| 定格電力 | 30馬力 |
| 入力速度 | 540回転/分 |
| 入力/出力シャフト | 1 3/8 Z6 / 13/8 Z6, Optic axis |
| 正味重量 | 23 Kg |
| ギア素材 | 20CrMnTi合金鋼、浸炭焼入れ済み、硬度HRC 58-62 |
| ハウジング材 | ねずみ鋳鉄（HT200/HT250） |
| シール保護 | マルチリップNBR/FKMオイルシール、IP65+規格準拠 |
| 潤滑 | SAE 80W-90または85W-140 EPギアオイル |
| 表面処理 | Eコートプライマー＋ポリエステル粉体塗装、赤色仕上げ |
⭐ 主な特長とエンジニアリング上の利点
🔨
Sealed-for-Life Bearing Pack
Bearings factory-packed with Mobil XHP 222 high-temp grease, delivering 1,500 hours of maintenance-free disc mower operation before re-greasing is needed.
🌡
Space-Optimized Thin-Wall Enclosure
Compact aluminum or thin-wall iron casing for applications where overall gearbox envelope and weight are hard-limited by implement frame constraints.
🛠
Multi-Position Bolt Pattern
Versatile mounting interface with tapped holes at 0°, 90°, and 180° orientations, fitting a wide range of implement frame geometries without adapter plates.
🔬
E-Coat + Powder Coat Finish
25 μm zinc-rich e-coat primer plus 80 μm polyester powder topcoat provides 1,000+ hours of ASTM B117 salt-spray corrosion resistance.
⚖
Heavy-Duty Triple-Lip Seals + Scraper
Three-lip shaft seals with external scraper rings prevent soil and moisture ingress even during tillage in waterlogged or heavily saturated ground.
🚀
Dedicated Thrust Bearing Stage
Purpose-designed thrust bearings absorb the axial forces generated as tiller blades engage the soil, preventing shaft walk and premature seal extrusion.
🔧 機器の互換性と相互参照
🔄 Cross-Reference Compatibility for EP-BGB9
The EP-BGB9 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:
Schulte • Kuhn • SaMASZ • Swaraj • TYM • Foton • Kubota • Claas
免責事項：上記のブランド名は、互換性確認のためのみに記載されています。Ever-power Australia Mower Gearbox Co.,Ltd.は、記載されているメーカーとは一切提携、承認、または認可を受けていません。すべての商標は、それぞれの所有者に帰属します。
📚 ギアボックス選定ガイド
Selecting a gearbox that matches your exact requirements avoids premature wear and costly downtime. Consider these points for the EP-BGB9:
🌾 一般的なアプリケーションシナリオ
🌾 Dairy farm laneway and yard surround maintenance
🚘 Conservation tillage and minimum-disturbance cultivation
🌱 Railway corridor vegetation control programs
⛰ Estate, golf course, and sportsfield maintenance
🌳 Flail mulching of pruning residue in fruit plantations
🛠 インストールとセットアップガイド
- 3点ヒッチが故障した場合にギアボックスが地面に接触しないよう、芝刈り機の作業装置安全チェーンまたは拘束装置が正しく接続されていることを確認してください。
- 新しいギアボックスにプレカットガスケットが付属していない場合は、取り付けフランジ面にRTVシリコンシーラントを薄く均一に塗布してください。
- PTO駆動シャフトをギアボックスの入力スプラインに接続します。シャフトを完全に押し込み、3点ヒッチの全可動範囲にわたってスムーズに伸縮することを確認してください。
- After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
- Disconnect the tractor PTO shaft and safely support the mower implement on jack stands or blocks before beginning the gearbox installation procedure.
- For units weighing over 25 kg, use a chain hoist, engine crane, or two-person lift to position the gearbox. Never attempt to lift heavy gearboxes solo.
- Fill the gearbox with the recommended gear oil (SAE 80W-90 or 85W-140 EP) to the level indicated on the sight glass or dipstick. Do not overfill.
❓よくある質問
⭐ お客様の声と現場レポート
Dave R.
★★★★★
📍 South Australia, Australia
5つのブランドの仕様を比較した結果、素材、重量、価格のバランスが最も優れていたのがこの製品でした。後悔は全くありません。
Hans B.
★★★★★
📍 Bavaria, Germany
Fitted to my flail mower last season. Over 400 hours and counting — zero leaks, minimal noise. Excellent value for a professional-grade unit.
George K.
★★★★★
📍 Thessaly, Greece
40～50馬力のトラクターに取り付けて、岩だらけの牧草地で使用しています。岩や荒れた地面でも問題なく走行します。造りの良さに非常に感銘を受けました。
James O.
★★★★☆
📍 Waikato, New Zealand
業務用に2台購入しました。2台とも品質が均一で、工場の品質管理がしっかりしていることが分かります。また購入したいと思います。
Chen W.
★★★★☆
📍 Anhui, China
Replaced a failed OEM unit on a 15-year-old mower. This new gearbox is actually smoother and quieter than the original ever was.
⚖ EP-BGB9 vs. Low-Cost Alternatives
| 特徴 | EP-BGB9 (Ever-power) | ジェネリック／低価格代替品 |
|---|---|---|
| Gear Balancing | ✔ Matched-Pair Dynamic Balance to ISO G6.3 | ✘ No Balancing Performed |
| Shaft Hardness | ✔ Output Journals Induction-Hardened HRC 50-55 | ✘ No Localized Hardening, Rapid Wear |
| Shipping Protection | ✔ Wooden Crate, VCI Paper, Foam Inserts | ✘ Cardboard Box, Minimal Protection |
| Corrosion Protection | ✔ E-Coat + Powder Coat + Zinc Fasteners | ✘ Single Paint Layer, Rusts Within 6 Months |
| Bearings | ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life | ✘ Standard Ball Bearings, 1500 hr L10 Life |
| 熱処理 | ✔ Gas Carburizing, 1.0-1.5mm Case Depth | ✘ Induction Hardening, 0.3mm Case Depth |
| Quality Testing | ✔ 100% Factory Tested — Dimensional, Run-In, Leak | ✘ Spot-Checked, Minimal QC Documentation |
🔄関連商品・アクセサリー
当社の全製品ラインナップをご覧ください 農業用伝動部品 including PTO shafts, gears, pulleys, chains, and sprockets — all engineered to integrate seamlessly with EP-BGB9 gearboxes.
🏆 認証と品質基準
The EP-BGB9 is produced in our ISO 9001:2015 certified facility with full material traceability from steel mill to finished product. We perform incoming material inspection (spectrometry and hardness), in-process dimensional verification at every machining stage, and final assembly testing that includes noise, vibration, and oil-leak checks. Certificates of conformance are available on request.
🏭 Ever-power Australia Mower Gearbox Co.,Ltd.を選ぶ理由とは？
Choosing Ever-power Australia Mower Gearbox Co.,Ltd. means partnering with a manufacturer that understands agricultural machinery from the ground up. Our R&D team develops 13 new gearbox models each year, collaborating directly with implement OEMs in Australia, Germany, the United States, Brazil, and beyond. Whether you need a standard catalog gearbox shipped next week or a fully custom design with unique ratios and mounting interfaces, we deliver — on specification, on budget, and on time.
