EP-LF205 Lawn Mower Gearbox

EP-LF205 Lawn Mower Gearbox

The EP-LF205 is a 30 HP flail mower gearbox offering switchable 1:1.46 and 1:1.93 ratios. Landscape professionals and roadside maintenance crews select this model when they need one gearbox to serve multiple flail head configurations — saving inventory cost and simplifying spare parts logistics.

商品コード: 05e53da53848 カテゴリー: タグ: , , , ,

説明


Built to Last: EP-LF205 Flail Mower Gearbox

の EP-LF205 is built for the operator who values uptime above all else. This agricultural gearbox handles 30馬力 through precision-machined spiral bevel gears, supported by premium bearings and multi-stage sealing for maximum service life.

EP-LF205 Flail Mower Gearbox

📈 EP-LF205 Technical Specifications

パラメータ 仕様
型番 EP-LF205
ギアボックスタイプ フレイルモア用ギアボックス
ギア比 1:1.46 / 1:1.93
歯の形状 22/15, 23/12
ギアモジュール 5.0 / 5.0
定格電力 30馬力
入力速度 540回転/分
入力/出力シャフト 1 3/8 Z6 / Optic axis / Taper spline
正味重量 19 Kg
ギア素材 20CrMnTi合金鋼、浸炭焼入れ済み、硬度HRC 58-62
ハウジング材 ねずみ鋳鉄（HT200/HT250）
シール保護 マルチリップNBR/FKMオイルシール、IP65+規格準拠
潤滑 SAE 80W-90または85W-140 EPギアオイル
表面処理 Eコートプライマー＋ポリエステル粉体塗装、赤色仕上げ

⭐ 主な特長とエンジニアリング上の利点

🌡

Dual 540/1000 RPM Configurability

Input shaft and gear set available in both 540 RPM and 1000 RPM PTO configurations, covering the full range of modern tractor PTO standards from a single product family.

🛠

Rapid-Release Blade Flange

Quick-disconnect output flange with self-centering pilot reduces blade swap time to under 10 minutes, cutting maintenance downtime by 60% versus bolted hubs.

🔬

Quadruple-Barrier Environmental Sealing

Labyrinth + twin Viton FKM seals + armored debris shield achieve IP67, protecting against total submersion and high-pressure cleaning equipment.

⚖

Forced-Splash Oil Distribution

Gear-driven splash channels route lubricant to every bearing and mesh zone even on hillside slopes up to 35°, preventing dry-running at extreme operating angles.

🚀

AISI 9310 Aircraft-Grade Gears

Vacuum-carburized, cryogenically treated gears reaching HRC 62-65 surface with a ductile core — the same metallurgy used in helicopter transmission gears.

💪

99% Peak Efficiency, AGMA Class 12

Super-finished teeth ground to ≤ 0.2 μm Ra with class-leading accuracy, transmitting power with virtually zero parasitic friction at rated speed and load.

農業用芝刈り機のギアボックス

🔧 機器の互換性と相互参照

🔄 Cross-Reference Compatibility for EP-LF205

The EP-LF205 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Vicon • Bomford • Valtra • Yanmar • Lovol • New Holland • Bush Hog • Kioti

免責事項：上記のブランド名は、互換性確認のためのみに記載されています。Ever-power Australia Mower Gearbox Co.,Ltd.は、記載されているメーカーとは一切提携、承認、または認可を受けていません。すべての商標は、それぞれの所有者に帰属します。

📚 ギアボックス選定ガイド

The EP-LF205 covers a specific performance envelope. Use these selection criteria to verify it aligns with your operational parameters:

📌出力軸タイプの互換性
The EP-LF205 features 1 3/8 Z6 / Optic axis / Taper spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌重量と取り付けに関する考慮事項
At 19 Kg, the EP-LF205 is designed for compact and sub-compact tractor implements. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.
📌 ギア比とブレード先端速度のマッチング
For the EP-LF205 with ratio(s) 1:1.46 / 1:1.93, calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM ÷ ratio. Multiply by blade diameter to get tip speed.
📌トラクターPTO馬力に対する出力定格の選定
The EP-LF205 is rated at 30 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 540 RPM vs 1000 RPM PTO Selection
The EP-LF205 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.

🌾 一般的なアプリケーションシナリオ

🌾 Railway corridor vegetation control programs

🚘 Estate, golf course, and sportsfield maintenance

🌱 Flail mulching of pruning residue in fruit plantations

⛰ Orchard and vineyard floor maintenance between rows

🌳 Mining site vegetation rehabilitation and control

エバーパワー・オーストラリア・モアギアボックス株式会社の製造施設

🛠 インストールとセットアップガイド

  1. For units weighing over 25 kg, use a chain hoist, engine crane, or two-person lift to position the gearbox. Never attempt to lift heavy gearboxes solo.
  2. Fill the gearbox with the recommended gear oil (SAE 80W-90 or 85W-140 EP) to the level indicated on the sight glass or dipstick. Do not overfill.
  3. 全負荷運転を行う前に、段階的な慣らし運転を行ってください。まず、スロットルを半分開けて30分間運転し、次にスロットルを4分の3開けて30分間運転してから、PTOを全開速度で運転してください。
  4. 定規を使って、作業機の取り付け面が平坦かどうかを点検してください。0.5mmを超える歪みがある場合は、新しいギアボックスを取り付ける前に修正する必要があります。
  5. 運転中の振動による緩みを防ぐため、すべての取り付けボルトにNord-Lockワッシャーまたはねじロック剤を使用してください。
  6. ギアボックスを無負荷状態で5～10分間運転した後、停止させてオイルレベルを再確認してください。新しいシールやベアリングは、初期段階で少量のオイルを吸収することがよくあります。
  7. 作業機の取り付け面を徹底的に清掃し、錆、古いガスケット材、塗料の剥がれ、およびギアボックスフランジとの密着を妨げる可能性のある破片をすべて取り除きます。

❓よくある質問

❓ What maintenance checks should I perform regularly?

Before each use: check oil level, inspect for leaks. Every 50 hours: grease external fittings if equipped. Every 200 hours: change oil, inspect seals and bearings. Annually: open casing and visually inspect gear tooth surfaces for pitting or wear.

❓ Can I buy individual spare parts?

Yes. We stock complete spare part inventories — gear sets, bearings, seals, shafts, and hardware — for every model we produce. Parts ship worldwide and most in-stock items dispatch within 24 hours of order.

❓ Do you provide dimensional drawings?

Full technical drawings — mounting holes, shaft specs, envelope dimensions — are available for every model. Download from our product pages or request from our technical department at no charge.

❓ Do you offer technical support after purchase?

Yes. Our technical team provides installation guidance, troubleshooting support, and maintenance advice via phone, email, and video call. We also offer on-site training for fleet operators and dealer technicians.

❓ Is this gearbox safe to run at 1000 RPM PTO speed?

This unit is rated for 540 RPM input. Operating at 1000 RPM without the correct gear set will over-speed bearings and gears, causing rapid failure. Contact our team if you need a 1000 RPM-rated configuration.

⭐ お客様の声と現場レポート

★★★★★

📍 Queensland, Australia

We replaced three OEM gearboxes with this model across our fleet. Gear quality and seal performance are noticeably superior. Reordering for next season.

★★★★★

📍 Waikato, New Zealand

Third year of heavy use on our roadside mowing. Still going strong with just regular oil changes. The best aftermarket gearbox I have found.

★★★★★

📍 Anhui, China

Good gearbox with a solid, hefty feel. Delivery to China was fast. Only needed a small spacer washer to fit our older mower model.

★★★★☆

📍 Kent, England

Handles our tropical conditions well — humidity and monsoon rain. This gearbox just keeps working without fuss.

★★★★☆

📍 São Paulo, Brazil

Bought for heavy hay field cutting work. Dust, heat, debris — it handles everything. The seals are particularly impressive in dirty conditions.

農業用ギアボックスシリーズ

⚖ EP-LF205 vs. Low-Cost Alternatives

特徴 EP-LF205 (Ever-power) ジェネリック／低価格代替品
表面仕上げ ✔ Eコートプライマー＋粉体塗装、合計80μm ✘ スプレー塗料、30～40μm、数ヶ月以内に欠ける
騒音レベル ✔ 1m地点で72～78dB、スパイラルベベル設計 ✘ 1m地点で82～88dB、ストレートベベル設計
ベアリングの取り付け ✔ 誘導加熱による圧入 ✘ 圧入式、穴の中で回転する危険性あり
ベアリングの予圧 ✔ 精密シム調整済み、エンドプレイゼロ ✘プリロード調整なし、過剰な遊び
ガスケットシステム ✔フッ素樹脂製Oリング、再締め付け不要 ✘ 紙製ガスケット、毎年再締め付けが必要
潤滑システム ✔ 飛沫防止＋方向調整バッフル、全面カバー ✘ 基本的な飛沫のみ、不均一な分布
ハウジング ✔ ダクタイル鋳鉄またはHT250ねずみ鋳鉄、肉厚12～14mm ✘ 薄肉リサイクル鋳鉄、肉厚8mm

🔄関連商品・アクセサリー

🏆 認証と品質基準

Manufactured under ISO 9001:2015 and audited annually by international OEM customers, the EP-LF205 represents our commitment to world-class quality. Gear material certificates (3.1), heat-treatment records, bearing lot traceability, and final inspection reports are maintained for every production batch and available upon customer request.

🏭 Ever-power Australia Mower Gearbox Co.,Ltd.を選ぶ理由とは？

At Ever-power Australia Mower Gearbox Co.,Ltd., we are not just a gearbox factory — we are a full-service power transmission partner. From initial application engineering and 3D prototype modelling through to volume production, global logistics, and after-sales technical support, we manage the complete product lifecycle. Our 15000 m² facility in China is audited annually by international OEM customers and consistently rated among the top-tier suppliers in the agricultural transmission sector.

PTO駆動シャフト

📞 Get Your EP-LF205 Quote Today

Need the EP-LF205 shipped fast? In-stock standard models dispatch within 3-5 business days. Contact us now to confirm availability and lock in today’s pricing before your next mowing season.

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