EP-RC30-193 Lawn Mower Gearbox

EP-RC30-193 Lawn Mower Gearbox

Delivering a fixed 1:1.93 gear ratio at 30 HP, the EP-RC30-193 is built specifically for operators who need maximum output torque from compact tractors. Smallholders and orchard managers value its optic-axis output and lightweight 24.5 kg body for tight-space installation on narrow mower frames.

SKU: a104b0252d50 Category: Tags: , , , ,

وصف


EP-RC30-193 — Engineered for Australian & Global Farming Conditions

ال EP-RC30-193 from Ever-power Australia Mower Gearbox Co.,Ltd. is a field-proven right-angle gearbox built for rotary mower and brush cutter applications. Its 30 حصان capacity and hardened bevel gears keep your operation running efficiently from dawn to dusk, season after season.

EP-RC30-193 Rotary Cutter Gearbox

📈 EP-RC30-193 Technical Specifications

المعلمة مواصفة
رقم الموديل EP-RC30-193
نوع علبة التروس علبة تروس القاطع الدوار
نسبة التروس 1:1.93
تكوين الأسنان 15/29
وحدة التروس 4.0
القدرة المقدرة 30 حصان
سرعة الإدخال 540 دورة في الدقيقة
عمود الإدخال/الإخراج 1 3/8 Z6, ø31.75 Optic axis
الوزن الصافي 24.5 Kg
مادة التروس فولاذ سبيكي 20CrMnTi، مُكربن ومُقسّى HRC 58-62
مواد البناء حديد الزهر الرمادي (HT200/HT250)
حماية الختم موانع تسرب زيت متعددة الحواف من مادة NBR/FKM، حاصلة على تصنيف IP65+
تشحيم زيت تروس SAE 80W-90 أو 85W-140 EP
معالجة السطح طبقة أساسية مطلية بالكهرباء + طبقة مسحوق بوليستر، لون أحمر

⭐ الميزات الرئيسية والمزايا الهندسية

🔒

مدخل PTO قياسي 1 3/8 بوصة بستة شقوق

يقبل عمود الإدخال القياسي في الصناعة جميع أعمدة PTO التي تعمل بسرعة 540 دورة في الدقيقة، مما يضمن التوافق مع الجرارات من الجرارات الصغيرة ذات 15 حصانًا إلى الجرارات متعددة الاستخدامات ذات 50 حصانًا.

⚡

عمود إخراج مُقسّى بالحث

تم تقوية محاور عمود الإخراج إلى HRC 50-55 من خلال التسخين الحثي المتحكم فيه، مما يطيل عمر مقعد المحمل إلى ما يزيد عن 3000 ساعة تشغيل قبل الحاجة إلى إعادة التشغيل.

🔄

مانع تسرب عمود ثلاثي المراحل

يشكل المتاهة الداخلية + ختم FKM مزدوج الشفة + حلقة V خارجية دفاعًا ثلاثي الحواجز ضد الماء والطين والغبار الناعم الذي يخترق تجاويف المحمل.

🔨

زعانف تبريد خارجية متكاملة

تعمل مساحة السطح الإضافية 35% الناتجة عن أضلاع التبريد المصنعة على تسريع طرد الحرارة، مما يحافظ على درجة حرارة الزيت أقل من 80 درجة مئوية أثناء جز العشب الصيفي المستمر بكامل الحمل.

🌡

18CrNiMo7-6 Aerospace Gear Steel

Vacuum-carburized gears from aircraft-grade alloy achieve HRC 60-63 surface and a tough pearlitic core, meeting AGMA Class 10 tooth accuracy standards.

🛠

98%+ Power Delivery Efficiency

Mirror-polished flanks (Ra ≤ 0.4 μm) and AGMA Class 11 accuracy virtually eliminate parasitic losses, ensuring every horsepower reaches the cutting blade.

Mower gearbox in agricultural use

🔧 توافق المعدات والمراجع المتبادلة

🔄 Cross-Reference Compatibility for EP-RC30-193

The EP-RC30-193 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Claas • Schulte • Kuhn • SaMASZ • Swaraj • TYM • Foton • Kubota

إخلاء مسؤولية: تُستخدم أسماء العلامات التجارية المذكورة أعلاه لأغراض تحديد التوافق فقط. شركة إيفر-باور أستراليا لتصنيع علب تروس جزازات العشب المحدودة ليست تابعة لأي من الشركات المصنعة المذكورة، ولا معتمدة منها، ولا مرخصة لها. جميع العلامات التجارية مملوكة لأصحابها المعنيين.

📚 دليل اختيار علبة التروس

The correct gearbox specification depends on your tractor, implement, and field conditions. Evaluate these factors for the EP-RC30-193:

📌 Standard Catalog vs Custom Specification
The EP-RC30-193 is available as a standard catalog item shipping in 3-5 days. If your application requires a non-standard ratio, shaft type, or mounting configuration, our engineering team offers custom designs with 4-6 week lead times. Minimum order quantities may apply.
📌 توافق أنواع أعمدة الإخراج
The EP-RC30-193 features 1 3/8 Z6, ø31.75 Optic axis output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌 اعتبارات الوزن والتركيب
At 24.5 Kg, the EP-RC30-193 is designed for compact and sub-compact tractor implements. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.
📌 مطابقة نسبة التروس مع سرعة طرف الشفرة
For the EP-RC30-193 with ratio(s) 1:1.93, calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM ÷ ratio. Multiply by blade diameter to get tip speed.
📌 تحديد حجم قدرة المحرك بالحصان (PTO) للجرار
The EP-RC30-193 is rated at 30 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.

🌾 سيناريوهات التطبيق النموذجية

🌾 Orchard and vineyard floor maintenance between rows

🚘 Mining site vegetation rehabilitation and control

🌱 Forestry site preparation and plantation row clearing

⛰ Stubble incorporation and green manure tillage

🌳 Municipal park and recreational reserve mowing

Ever-power Australia Mower Gearbox Co.,Ltd. manufacturing facility

🛠 دليل التثبيت والإعداد

  1. If replacing an existing unit, drain the old oil completely, remove mounting fasteners, and carefully lower the old gearbox. Photograph the orientation and note any shim washers used.
  2. Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
  3. With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
  4. Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
  5. Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
  6. Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.
  7. After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.

❓ الأسئلة الشائعة

❓ ما هو الجدول الزمني الموصى به لتغيير الزيت؟

قم بتفريغ الزيت واستبداله بعد أول 50 ساعة من التشغيل الأولي. بعد ذلك، قم بتغيير الزيت كل 200-300 ساعة أو مرة واحدة على الأقل في الموسم. احرص دائمًا على تفريغ الزيت وهو دافئ لضمان إخراجه بالكامل، وتأكد من خلو سدادة التصريف المغناطيسية من أي شوائب معدنية.

❓ Do you manufacture custom ratios and shaft types?

Absolutely. We offer custom gear ratios, shaft profiles, and mounting configurations. Minimum order quantities apply for fully custom designs. Lead time is typically 4-6 weeks from order confirmation.

❓ What PTO shaft should I pair with this gearbox?

Use a standard agricultural PTO shaft rated for your tractor HP output with the matching spline profile. We strongly recommend shafts with shear bolt or friction clutch protection to prevent gearbox damage from sudden overloads.

❓ How does your pricing compare to genuine OEM parts?

Our gearboxes use equivalent or superior materials at typically 30-50% less than OEM pricing. Independent testing confirms comparable or better performance and service life. The savings are significant for fleet operators.

❓ What gear oil specification does this gearbox require?

Use SAE 80W-90 or SAE 85W-140 GL-5 extreme-pressure gear oil under normal conditions. For sub-zero climates below -20 °C, a synthetic 75W-90 ensures proper cold-start flow. Always check the sight glass or dipstick before each shift.

⭐ آراء العملاء وتقارير ميدانية

★★★★★

📍 Victoria, Australia

Best aftermarket unit I have used in 20+ years of farming. Bolt holes aligned first try. Oil sight glass is a thoughtful touch.

★★★★★

📍 Canterbury, New Zealand

Precision manufacturing is evident when you look at the gear teeth. Mesh noise is minimal. Very satisfied with this purchase.

★★★★★

📍 Krasnodar, Russia

The compact size was critical for our application and this model delivered. Two years running, zero problems whatsoever.

★★★★☆

📍 Emilia-Romagna, Italy

We ordered in bulk for our dealer network. Customer return rate is near zero. That speaks volumes about reliability.

★★★★☆

📍 Jalisco, Mexico

Fast shipping, professional packaging, and the gearbox itself is built like a tank. Highly recommended for serious agricultural work.

Agricultural gearbox range

⚖ EP-RC30-193 vs. Low-Cost Alternatives

ميزة EP-RC30-193 (Ever-power) بديل عام / منخفض التكلفة
Bearings ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life ✘ Standard Ball Bearings, 1500 hr L10 Life
المعالجة الحرارية ✔ Gas Carburizing, 1.0-1.5mm Case Depth ✘ Induction Hardening, 0.3mm Case Depth
Quality Testing ✔ 100% Factory Tested — Dimensional, Run-In, Leak ✘ Spot-Checked, Minimal QC Documentation
Gear Balancing ✔ Matched-Pair Dynamic Balance to ISO G6.3 ✘ No Balancing Performed
Shaft Hardness ✔ Output Journals Induction-Hardened HRC 50-55 ✘ No Localized Hardening, Rapid Wear
Shipping Protection ✔ Wooden Crate, VCI Paper, Foam Inserts ✘ Cardboard Box, Minimal Protection
Corrosion Protection ✔ E-Coat + Powder Coat + Zinc Fasteners ✘ Single Paint Layer, Rusts Within 6 Months

🔄 Related Products & Accessories

🏆 Certifications & Quality Standards

Quality assurance is embedded in every step of EP-RC30-193 production, certified to ISO 9001:2015 standards. All forged gear blanks are ultrasonically inspected per ASTM A388 to ensure zero internal defects. Finished gears are checked on Gleason analyzers for profile, lead, pitch, and runout accuracy. Each assembled unit is run-tested at rated speed before release.

🏭 Why Choose Ever-power Australia Mower Gearbox Co.,Ltd.?

Ever-power Australia Mower Gearbox Co.,Ltd. was founded with a simple mission: give farmers worldwide access to durable, fairly priced power transmission components. Today, our vertically integrated operation — from raw steel procurement to finished-product testing — processes over 2700 tonnes of alloy steel annually. Our ISO 9001:2015-certified factory employs 190 skilled technicians and engineers, each contributing to our industry-leading 98.5% on-time delivery rate and less than 0.3% field return rate.

PTO drive shaft

📞 Get Your EP-RC30-193 Quote Today

Whether you need a single EP-RC30-193 replacement or a container load for your production line, we deliver. Reach out to our sales team for volume pricing and priority lead times.

Request a QuoteBrowse All Products

Related products