विवरण
Built to Last: EP-1ZS-380 High-Power Rotary Cutter Gearbox
The EP-1ZS-380 is built for the operator who values uptime above all else. This agricultural gearbox handles 100 HP through precision-machined spiral bevel gears, supported by premium bearings and multi-stage sealing for maximum service life.
📈 EP-1ZS-380 Technical Specifications
| पैरामीटर | विनिर्देश |
|---|---|
| मॉडल संख्या | EP-1ZS-380 |
| गियरबॉक्स प्रकार | High-Power Rotary Cutter Gearbox |
| गियर अनुपात(ओं) | 1:1.24 |
| दांतों की संरचना | 21/17/17/17 |
| गियर मॉड्यूल | 7.0 |
| मूल्यांकित शक्ति | 100 HP |
| इनपुट गति | 540 आरपीएम |
| इनपुट/आउटपुट शाफ्ट | Spline |
| शुद्ध वजन | 42.5 Kg |
| गियर सामग्री | 20CrMnTi मिश्र धातु इस्पात, कार्बराइज्ड और कठोर, एचआरसी 58-62 |
| आवास सामग्री | Ductile Cast Iron (QT450-10) |
| सील सुरक्षा | मल्टी-लिप एनबीआर/एफकेएम ऑयल सील, आईपी65+ रेटिंग |
| स्नेहन | SAE 80W-90 या 85W-140 EP गियर ऑयल |
| सतह का उपचार | ई-कोट प्राइमर + पॉलिएस्टर पाउडर कोट, लाल रंग का फिनिश |
⭐ मुख्य विशेषताएं और इंजीनियरिंग संबंधी लाभ
⚡
कठोर डॉवेल-पिन संरेखण
दो सटीक रूप से ग्राउंड किए गए डॉवेल पिन हाउसिंग के दोनों हिस्सों को 0.02 मिमी के भीतर स्थित करते हैं, जिससे गियर सेंटर की दूरी की सटीकता सुनिश्चित होती है और असेंबली के कारण होने वाले बैकलैश को समाप्त किया जाता है।
🔄
जिंक फ्लेक एंटी-कोरोजन फास्टनर
सभी बाहरी बोल्टों पर जिंक-फ्लेक कोटिंग (डेल्टा-प्रोटेक्ट) की गई है, जो 720 घंटे तक नमक के छिड़काव का सामना कर सकती है, जिससे बाद में disassembly के दौरान फास्टनर जाम होने से बचते हैं।
🔨
Interference-Fit Bearing Installation
All bearings installed with controlled interference fit using induction heating, preventing the spinning-in-bore failures common in slip-fit assemblies.
🌡
Hardened Shift Fork Mechanism
For multi-ratio models: induction-hardened shift fork and detent system provides positive gear engagement with tactile confirmation, preventing half-engagement damage.
🛠
Hot-Dip Galvanized Mounting Hardware
Grade 10.9 mounting bolts hot-dip galvanized to AS/NZS 4680, resisting corrosion in coastal and high-humidity farming regions like northern Queensland and Waikato.
🔬
Field-Rebuildable Modular Design
All internal components — gears, bearings, seals, shafts — are individually replaceable in the field with standard hand tools, eliminating the need to send units away for factory rebuild.
🔧 उपकरण अनुकूलता और क्रॉस-रेफरेंस
🔄 Cross-Reference Compatibility for EP-1ZS-380
The EP-1ZS-380 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:
Kubota • Claas • Schulte • Kuhn • SaMASZ • Swaraj • TYM • Foton
अस्वीकरण: ऊपर दिए गए ब्रांड नाम केवल अनुकूलता की पहचान के लिए संदर्भित हैं। एवर-पावर ऑस्ट्रेलिया मोवर गियरबॉक्स कंपनी लिमिटेड किसी भी सूचीबद्ध निर्माता से संबद्ध नहीं है, न ही उनके द्वारा समर्थित या अधिकृत है। सभी ट्रेडमार्क उनके संबंधित स्वामियों के स्वामित्व में हैं।
📚 गियरबॉक्स चयन गाइड
The EP-1ZS-380 covers a specific performance envelope. Use these selection criteria to verify it aligns with your operational parameters:
🌾 विशिष्ट अनुप्रयोग परिदृश्य
🌾 Orchard and vineyard floor maintenance between rows
🚘 Mining site vegetation rehabilitation and control
🌱 Forestry site preparation and plantation row clearing
⛰ Stubble incorporation and green manure tillage
🌳 Municipal park and recreational reserve mowing
🛠 स्थापना और सेटअप गाइड
- Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.
- After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
- Disconnect the tractor PTO shaft and safely support the mower implement on jack stands or blocks before beginning the gearbox installation procedure.
- For units weighing over 25 kg, use a chain hoist, engine crane, or two-person lift to position the gearbox. Never attempt to lift heavy gearboxes solo.
- Fill the gearbox with the recommended gear oil (SAE 80W-90 or 85W-140 EP) to the level indicated on the sight glass or dipstick. Do not overfill.
- Before operating at full load, run through a graduated break-in sequence: 30 minutes at half-throttle, then 30 minutes at three-quarter throttle, before engaging full PTO speed.
- उपकरण माउंटिंग पैड की समतलता की जांच करने के लिए स्केल का उपयोग करें। यदि उसमें 0.5 मिमी से अधिक का विचलन है, तो नया गियरबॉक्स लगाने से पहले उसे ठीक कर लें।
❓ अक्सर पूछे जाने वाले प्रश्न
⭐ ग्राहक समीक्षाएँ और फील्ड रिपोर्ट
स्टीव एच.
★★★★★
📍 पश्चिमी ऑस्ट्रेलिया, ऑस्ट्रेलिया
Third unit purchased for our growing fleet. Consistent quality every time. Their factory clearly has disciplined production processes.
Rajesh P.
★★★★★
📍 Punjab, India
Our mechanic was impressed by the machining quality when he opened the box. Everything was precisely finished and well-protected for shipping.
Thabo N.
★★★★★
📍 Free State, South Africa
The split-line O-ring seal is a real bonus. Saves us time in the workshop and lets us spend more hours in the paddock. Great design.
Ian F.
★★★★☆
📍 Otago, New Zealand
Oil change was simple thanks to the drain and fill locations being well-positioned. Small details like this show engineering thought.
Henri D.
★★★★☆
📍 Normandy, France
We needed a gearbox fast after a mid-season failure. This arrived in 5 days, bolted on in an hour, and has been perfect since.
⚖ EP-1ZS-380 vs. Low-Cost Alternatives
| विशेषता | EP-1ZS-380 (Ever-power) | सामान्य/कम लागत वाला विकल्प |
|---|---|---|
| Shipping Protection | ✔ Wooden Crate, VCI Paper, Foam Inserts | ✘ Cardboard Box, Minimal Protection |
| Corrosion Protection | ✔ E-Coat + Powder Coat + Zinc Fasteners | ✘ Single Paint Layer, Rusts Within 6 Months |
| Bearings | ✔ Premium Tapered Roller Bearings, 5000+ hr L10 Life | ✘ Standard Ball Bearings, 1500 hr L10 Life |
| Heat Treatment | ✔ Gas Carburizing, 1.0-1.5mm Case Depth | ✘ Induction Hardening, 0.3mm Case Depth |
| Quality Testing | ✔ 100% Factory Tested — Dimensional, Run-In, Leak | ✘ Spot-Checked, Minimal QC Documentation |
| Gear Balancing | ✔ Matched-Pair Dynamic Balance to ISO G6.3 | ✘ No Balancing Performed |
| Shaft Hardness | ✔ Output Journals Induction-Hardened HRC 50-55 | ✘ No Localized Hardening, Rapid Wear |
🔄 संबंधित उत्पाद और सहायक उपकरण
हमारी संपूर्ण रेंज देखें कृषि संचरण घटक including PTO shafts, gears, pulleys, chains, and sprockets — all engineered to integrate seamlessly with EP-1ZS-380 gearboxes.
🏆 प्रमाणन और गुणवत्ता मानक
Manufactured under ISO 9001:2015 and audited annually by international OEM customers, the EP-1ZS-380 represents our commitment to world-class quality. Gear material certificates (3.1), heat-treatment records, bearing lot traceability, and final inspection reports are maintained for every production batch and available upon customer request.
🏭 एवर-पावर ऑस्ट्रेलिया मोवर गियरबॉक्स कंपनी लिमिटेड को क्यों चुनें?
At Ever-power Australia Mower Gearbox Co.,Ltd., we are not just a gearbox factory — we are a full-service power transmission partner. From initial application engineering and 3D prototype modelling through to volume production, global logistics, and after-sales technical support, we manage the complete product lifecycle. Our 25500 m² facility in China is audited annually by international OEM customers and consistently rated among the top-tier suppliers in the agricultural transmission sector.
📞 Get Your EP-1ZS-380 Quote Today
Need the EP-1ZS-380 shipped fast? In-stock standard models dispatch within 3-5 business days. Contact us now to confirm availability and lock in today’s pricing before your next mowing season.
