EP-1ZS-380 Lawn Mower Gearbox

EP-1ZS-380 Lawn Mower Gearbox

Rated at 100 HP with a 1:1.24 ratio and module 7 gears, the EP-1ZS-380 is built for sustained heavy-duty cutting. Sugarcane field managers and tropical vegetation contractors select this spline-driven gearbox for its ability to maintain rated torque output through long shifts in hot, humid conditions.

SKU: 24cb1e732287 Kategori: Teg: , , , ,

Penerangan


Built to Last: EP-1ZS-380 High-Power Rotary Cutter Gearbox

The EP-1ZS-380 is built for the operator who values uptime above all else. This agricultural gearbox handles 100 HP through precision-machined spiral bevel gears, supported by premium bearings and multi-stage sealing for maximum service life.

EP-1ZS-380 High-Power Rotary Cutter Gearbox

📈 EP-1ZS-380 Technical Specifications

Parameter Spesifikasi
Nombor Model EP-1ZS-380
Jenis Kotak Gear High-Power Rotary Cutter Gearbox
Nisbah Gear 1:1.24
Konfigurasi Gigi 21/17/17/17
Modul Gear 7.0
Kuasa Dinilai 100 HP
Kelajuan Input 540 rpm
Aci Input/Output Spline
Berat Bersih 42.5 Kg
Bahan Gear Keluli Aloi 20CrMnTi, Dikarburisasi & Diperkeras HRC 58-62
Bahan Perumahan Besi Tuang Mulur (QT450-10)
Perlindungan Meterai Meterai Minyak NBR/FKM Berbilang Bibir, Dinilai IP65+
Pelinciran Minyak Gear SAE 80W-90 atau 85W-140 EP
Rawatan Permukaan Primer E-Coat + Salutan Serbuk Poliester, Kemasan Merah

⭐ Ciri-ciri Utama & Kelebihan Kejuruteraan

⚡

Hardened Dowel-Pin Alignment

Two precision ground dowel pins locate the housing halves within 0.02 mm, guaranteeing gear centre distance accuracy and eliminating assembly-induced backlash.

🔄

Zinc Flake Anti-Corrosion Fasteners

All external bolts finished with zinc-flake coating (Delta-Protekt) rated for 720 hours of salt spray, preventing seized fasteners during later disassembly.

🔨

Interference-Fit Bearing Installation

All bearings installed with controlled interference fit using induction heating, preventing the spinning-in-bore failures common in slip-fit assemblies.

🌡

Hardened Shift Fork Mechanism

For multi-ratio models: induction-hardened shift fork and detent system provides positive gear engagement with tactile confirmation, preventing half-engagement damage.

🛠

Hot-Dip Galvanized Mounting Hardware

Grade 10.9 mounting bolts hot-dip galvanized to AS/NZS 4680, resisting corrosion in coastal and high-humidity farming regions like northern Queensland and Waikato.

🔬

Field-Rebuildable Modular Design

All internal components — gears, bearings, seals, shafts — are individually replaceable in the field with standard hand tools, eliminating the need to send units away for factory rebuild.

Kotak gear pemotong rumput dalam kegunaan pertanian

🔧 Keserasian & Rujukan Silang Peralatan

🔄 Cross-Reference Compatibility for EP-1ZS-380

The EP-1ZS-380 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Kubota • Claas • Schulte • Kuhn • SaMASZ • Swaraj • TYM • Foton

Penafian: Nama jenama di atas dirujuk semata-mata untuk pengenalpastian keserasian. Ever-power Australia Mower Gearbox Co.,Ltd. tidak bergabung dengan, disokong oleh atau dibenarkan oleh mana-mana pengeluar tersenarai. Semua tanda dagangan adalah milik pemilik masing-masing.

📚 Panduan Pemilihan Kotak Gear

The EP-1ZS-380 covers a specific performance envelope. Use these selection criteria to verify it aligns with your operational parameters:

📌 Keserasian Jenis Aci Output
The EP-1ZS-380 features Spline output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌 Pertimbangan Berat dan Pemasangan
At 42.5 Kg, the EP-1ZS-380 is designed for large-frame tractor implements and heavy-duty mowers. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.
📌 Matching Gear Ratio to Blade Tip Speed
For the EP-1ZS-380 with ratio(s) 1:1.24, calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM ÷ ratio. Multiply by blade diameter to get tip speed.
📌 Sizing Power Rating to Tractor PTO HP
The EP-1ZS-380 is rated at 100 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 Pilihan PTO 540 RPM vs 1000 RPM
The EP-1ZS-380 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.

🌾 Senario Aplikasi Lazim

🌾 Orchard and vineyard floor maintenance between rows

🚘 Mining site vegetation rehabilitation and control

🌱 Forestry site preparation and plantation row clearing

⛰ Stubble incorporation and green manure tillage

🌳 Municipal park and recreational reserve mowing

Kemudahan pengeluaran Ever-power Australia Mower Gearbox Co.,Ltd.

🛠 Panduan Pemasangan & Persediaan

  1. Sambungkan aci pemacu PTO ke spline input kotak gear. Tolak aci sepenuhnya dan sahkan ia boleh bergerak bebas melalui julat lengkap pergerakan hitch tiga titik.
  2. Selepas 10 jam pertama operasi, tork semula semua bolt pelekap mengikut spesifikasi dan sahkan paras minyak. Lakukan saliran minyak pertama dan isi semula pada 50 jam.
  3. Tanggalkan aci PTO traktor dan sokong alat pemotong rumput dengan selamat pada penyangga atau blok bicu sebelum memulakan prosedur pemasangan kotak gear.
  4. Bagi unit yang beratnya melebihi 25 kg, gunakan pengangkat rantai, kren enjin atau pengangkat dua orang untuk meletakkan kotak gear. Jangan sekali-kali cuba mengangkat kotak gear berat secara bersendirian.
  5. Isi kotak gear dengan minyak gear yang disyorkan (SAE 80W-90 atau 85W-140 EP) sehingga paras yang ditunjukkan pada kaca penglihatan atau batang celup. Jangan isi secara berlebihan.
  6. Sebelum beroperasi pada beban penuh, jalankan urutan pecutan masuk secara berperingkat: 30 minit pada separuh pendikit, kemudian 30 minit pada pendikit tiga suku, sebelum menggunakan kelajuan PTO penuh.
  7. Inspect the implement mounting pad for flatness using a straightedge. Any warping exceeding 0.5 mm should be corrected before the new gearbox is installed.

❓ Soalan Lazim

❓ Do you offer technical support after purchase?

Yes. Our technical team provides installation guidance, troubleshooting support, and maintenance advice via phone, email, and video call. We also offer on-site training for fleet operators and dealer technicians.

❓ Is this gearbox safe to run at 1000 RPM PTO speed?

This unit is rated for 540 RPM input. Operating at 1000 RPM without the correct gear set will over-speed bearings and gears, causing rapid failure. Contact our team if you need a 1000 RPM-rated configuration.

❓ Can I mount this gearbox at non-standard angles?

Most models are designed for vertical or horizontal output as specified. Mounting at unusual angles can affect oil distribution. Contact our engineering team to confirm suitability before installing in a non-standard orientation.

❓ How do I identify when my gearbox needs repair?

Warning signs: unusual grinding or whining noise, increased vibration, oil leakage, metallic particles on the magnetic drain plug, elevated operating temperature, or detectable play in the output shaft.

❓ Can I visit your manufacturing facility?

We welcome factory visits and audits from prospective partners. Our production facility is equipped for full tours, and we can arrange local transport from the nearest airport. Contact us to schedule a convenient date.

⭐ Ulasan Pelanggan & Laporan Lapangan

★★★★★

📍 Western Australia, Australia

Third unit purchased for our growing fleet. Consistent quality every time. Their factory clearly has disciplined production processes.

★★★★★

📍 Punjab, India

Our mechanic was impressed by the machining quality when he opened the box. Everything was precisely finished and well-protected for shipping.

★★★★★

📍 Free State, South Africa

The split-line O-ring seal is a real bonus. Saves us time in the workshop and lets us spend more hours in the paddock. Great design.

★★★★☆

📍 Otago, New Zealand

Oil change was simple thanks to the drain and fill locations being well-positioned. Small details like this show engineering thought.

★★★★☆

📍 Normandy, France

We needed a gearbox fast after a mid-season failure. This arrived in 5 days, bolted on in an hour, and has been perfect since.

Julat kotak gear pertanian

⚖ EP-1ZS-380 vs. Low-Cost Alternatives

Ciri EP-1ZS-380 (Ever-power) Alternatif Generik / Kos Rendah
Perlindungan Penghantaran ✔ Peti Kayu, Kertas VCI, Sisipan Buih ✘ Kotak Kadbod, Perlindungan Minimum
Perlindungan Kakisan ✔ E-Coat + Salutan Serbuk + Pengikat Zink ✘ Lapisan Cat Tunggal, Berkarat Dalam Tempoh 6 Bulan
Bearing ✔ Galas Penggelek Tirus Premium, Jangka Hayat L10 5000+ jam ✘ Galas Bebola Standard, Jangka Hayat L10 1500 jam
Rawatan Haba ✔ Pengkarbonan Gas, Kedalaman Sarung 1.0-1.5mm ✘ Pengerasan Induksi, Kedalaman Sarung 0.3mm
Pengujian Kualiti ✔ 100% Diuji Kilang — Dimensi, Larian Masuk, Kebocoran ✘ Dokumentasi QC Minimum, Diperiksa Tepat Waktu
Pengimbangan Gear ✔ Imbangan Dinamik Pasangan Padanan kepada ISO G6.3 ✘ Tiada Pengimbangan Dilakukan
Kekerasan Aci ✔ Jurnal Output HRC 50-55 yang Diperkeraskan dengan Induksi ✘ Tiada Pengerasan Setempat, Haus Cepat

🔄 Produk & Aksesori Berkaitan

🏆 Pensijilan & Piawaian Kualiti

Manufactured under ISO 9001:2015 and audited annually by international OEM customers, the EP-1ZS-380 represents our commitment to world-class quality. Gear material certificates (3.1), heat-treatment records, bearing lot traceability, and final inspection reports are maintained for every production batch and available upon customer request.

🏭 Mengapa Memilih Ever-power Australia Mower Gearbox Co.,Ltd.?

At Ever-power Australia Mower Gearbox Co.,Ltd., we are not just a gearbox factory — we are a full-service power transmission partner. From initial application engineering and 3D prototype modelling through to volume production, global logistics, and after-sales technical support, we manage the complete product lifecycle. Our 25500 m² facility in China is audited annually by international OEM customers and consistently rated among the top-tier suppliers in the agricultural transmission sector.

Aci pemacu PTO

📞 Get Your EP-1ZS-380 Quote Today

Need the EP-1ZS-380 shipped fast? In-stock standard models dispatch within 3-5 business days. Contact us now to confirm availability and lock in today’s pricing before your next mowing season.

Minta Sebut HargaLayari Semua Produk

Produk berkaitan