विवरण
Built to Last: EP-AG135 Agricultural Rotary Cutter Gearbox
The EP-AG135 is built for the operator who values uptime above all else. This agricultural gearbox handles 50 HP through precision-machined spiral bevel gears, supported by premium bearings and multi-stage sealing for maximum service life.
📈 EP-AG135 Technical Specifications
| पैरामीटर | विनिर्देश |
|---|---|
| मॉडल संख्या | EP-AG135 |
| गियरबॉक्स प्रकार | Agricultural Rotary Cutter Gearbox |
| गियर अनुपात(ओं) | 1:1 |
| दांतों की संरचना | 20/20 |
| गियर मॉड्यूल | 6.0 |
| मूल्यांकित शक्ति | 50 HP |
| इनपुट गति | 540 आरपीएम |
| इनपुट/आउटपुट शाफ्ट | 1 3/8 Z6, Cone base aequilate spline shaft |
| शुद्ध वजन | 16.5 Kg |
| गियर सामग्री | 20CrMnTi मिश्र धातु इस्पात, कार्बराइज्ड और कठोर, एचआरसी 58-62 |
| आवास सामग्री | ग्रे कास्ट आयरन (HT200/HT250) |
| सील सुरक्षा | मल्टी-लिप एनबीआर/एफकेएम ऑयल सील, आईपी65+ रेटिंग |
| स्नेहन | SAE 80W-90 या 85W-140 EP गियर ऑयल |
| सतह का उपचार | ई-कोट प्राइमर + पॉलिएस्टर पाउडर कोट, लाल रंग का फिनिश |
⭐ मुख्य विशेषताएं और इंजीनियरिंग संबंधी लाभ
🔬
Multi-Position Bolt Pattern
Versatile mounting interface with tapped holes at 0°, 90°, and 180° orientations, fitting a wide range of implement frame geometries without adapter plates.
⚖
E-Coat + Powder Coat Finish
25 μm zinc-rich e-coat primer plus 80 μm polyester powder topcoat provides 1,000+ hours of ASTM B117 salt-spray corrosion resistance.
🚀
Heavy-Duty Triple-Lip Seals + Scraper
Three-lip shaft seals with external scraper rings prevent soil and moisture ingress even during tillage in waterlogged or heavily saturated ground.
💪
Dedicated Thrust Bearing Stage
Purpose-designed thrust bearings absorb the axial forces generated as tiller blades engage the soil, preventing shaft walk and premature seal extrusion.
⚙
Stainless Steel Breather Valve
Labyrinthed breather prevents pressure build-up during temperature swings while blocking water and dust ingress — a common failure point in cheaper gearboxes.
⚗
CNC-Bored Bearing Seats, IT6 Tolerance
All bearing bores finish-bored to ISO IT6 on CNC horizontal boring mills, ensuring perfect bearing fit and eliminating the fretting corrosion caused by loose seats.
🔧 उपकरण अनुकूलता और क्रॉस-रेफरेंस
🔄 Cross-Reference Compatibility for EP-AG135
The EP-AG135 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:
Fella • Sonalika • Branson • Dongfeng • John Deere • AGCO • Rhino • LS Tractor
अस्वीकरण: ऊपर दिए गए ब्रांड नाम केवल अनुकूलता की पहचान के लिए संदर्भित हैं। एवर-पावर ऑस्ट्रेलिया मोवर गियरबॉक्स कंपनी लिमिटेड किसी भी सूचीबद्ध निर्माता से संबद्ध नहीं है, न ही उनके द्वारा समर्थित या अधिकृत है। सभी ट्रेडमार्क उनके संबंधित स्वामियों के स्वामित्व में हैं।
📚 गियरबॉक्स चयन गाइड
The EP-AG135 covers a specific performance envelope. Use these selection criteria to verify it aligns with your operational parameters:
🌾 विशिष्ट अनुप्रयोग परिदृश्य
🌾 Flail mulching of pruning residue in fruit plantations
🚘 Orchard and vineyard floor maintenance between rows
🌱 Mining site vegetation rehabilitation and control
⛰ Forestry site preparation and plantation row clearing
🌳 Stubble incorporation and green manure tillage
🛠 स्थापना और सेटअप गाइड
- If replacing an existing unit, drain the old oil completely, remove mounting fasteners, and carefully lower the old gearbox. Photograph the orientation and note any shim washers used.
- Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
- With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
- Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
- Apply a thin, even bead of RTV silicone sealant to the mounting flange face if a pre-cut gasket is not included with the new gearbox.
- Connect the PTO drive shaft to the gearbox input spline. Push the shaft on fully and verify it telescopes freely through the complete range of three-point hitch travel.
- After the first 10 hours of operation, re-torque all mounting bolts to specification and verify oil level. Perform the first oil drain and refill at 50 hours.
❓ अक्सर पूछे जाने वाले प्रश्न
⭐ ग्राहक समीक्षाएँ और फील्ड रिपोर्ट
Mark T.
★★★★★
📍 Victoria, Australia
Precision manufacturing is evident when you look at the gear teeth. Mesh noise is minimal. Very satisfied with this purchase.
Marco P.
★★★★★
📍 Emilia-Romagna, Italy
The compact size was critical for our application and this model delivered. Two years running, zero problems whatsoever.
Fernando M.
★★★★★
📍 Jalisco, Mexico
हमने अपने डीलर नेटवर्क के लिए थोक में ऑर्डर दिया। ग्राहकों द्वारा सामान वापस करने की दर लगभग शून्य है। यह विश्वसनीयता के बारे में बहुत कुछ बताता है।
Piotr N.
★★★★☆
📍 Lublin, Poland
तेज़ शिपिंग, पेशेवर पैकेजिंग, और गियरबॉक्स खुद बहुत मज़बूत बना हुआ है। कृषि संबंधी गंभीर कार्यों के लिए अत्यधिक अनुशंसित।
Luca V.
★★★★☆
📍 Tuscany, Italy
Installed on a rotary cutter that sees 8+ hours of use per day during season. Absolutely dependable. That is all I ask of a gearbox.
⚖ EP-AG135 vs. Low-Cost Alternatives
| विशेषता | EP-AG135 (Ever-power) | सामान्य/कम लागत वाला विकल्प |
|---|---|---|
| Gear Forging Method | ✔ Closed-Die Forged, Grain-Flow Aligned | ✘ Open-Die Forged or Cast, Weak Grain Structure |
| Cooling Design | ✔ Machined External Cooling Fins, 35% More Area | ✘ Smooth Housing, Poor Heat Dissipation |
| Output Flange | ✔ Forged Steel, Heat-Treated HRC 28-32 | ✘ Cast Iron, Untreated, Prone to Cracking |
| गियर सामग्री | ✔ 20CrMnTi Forged Alloy Steel, Carburized HRC 58-62 | ✘ 45# Carbon Steel, Surface Hardened HRC 40-45 |
| Warranty | ✔ 12-Month Full Manufacturer Warranty | ✘ 3-6 Month Limited Warranty |
| Seal Longevity | ✔ FKM/Viton Seals, 2000+ Hour Service Life | ✘ NBR Seals, 500-800 Hours Before Leaking |
| Breather | ✔ Labyrinth Stainless Steel Breather Valve | ✘ Simple Open Vent Hole, Allows Water Entry |
🔄 संबंधित उत्पाद और सहायक उपकरण
हमारी संपूर्ण रेंज देखें कृषि संचरण घटक including PTO shafts, gears, pulleys, chains, and sprockets — all engineered to integrate seamlessly with EP-AG135 gearboxes.
🏆 प्रमाणन और गुणवत्ता मानक
Manufactured under ISO 9001:2015 and audited annually by international OEM customers, the EP-AG135 represents our commitment to world-class quality. Gear material certificates (3.1), heat-treatment records, bearing lot traceability, and final inspection reports are maintained for every production batch and available upon customer request.
🏭 एवर-पावर ऑस्ट्रेलिया मोवर गियरबॉक्स कंपनी लिमिटेड को क्यों चुनें?
At Ever-power Australia Mower Gearbox Co.,Ltd., we are not just a gearbox factory — we are a full-service power transmission partner. From initial application engineering and 3D prototype modelling through to volume production, global logistics, and after-sales technical support, we manage the complete product lifecycle. Our 22000 m² facility in China is audited annually by international OEM customers and consistently rated among the top-tier suppliers in the agricultural transmission sector.
📞 Get Your EP-AG135 Quote Today
Need the EP-AG135 shipped fast? In-stock standard models dispatch within 3-5 business days. Contact us now to confirm availability and lock in today’s pricing before your next mowing season.
