EP-AG135 Lawn Mower Gearbox

EP-AG135 Lawn Mower Gearbox

The EP-AG135 is a 50 HP, 1:1 ratio agricultural gearbox weighing only 16.5 kg — exceptional power density for its class. Pasture renovation contractors and seed farm operators choose the AG135 when they need a direct-drive unit that preserves full PTO speed for high-RPM finishing mower heads.

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Penerangan


Built to Last: EP-AG135 Agricultural Rotary Cutter Gearbox

The EP-AG135 is built for the operator who values uptime above all else. This kotak gear pertanian handles 50 HP through precision-machined spiral bevel gears, supported by premium bearings and multi-stage sealing for maximum service life.

EP-AG135 Agricultural Rotary Cutter Gearbox

📈 EP-AG135 Technical Specifications

Parameter Spesifikasi
Nombor Model EP-AG135
Jenis Kotak Gear Agricultural Rotary Cutter Gearbox
Nisbah Gear 1:1
Konfigurasi Gigi 20/20
Modul Gear 6.0
Kuasa Dinilai 50 HP
Kelajuan Input 540 rpm
Aci Input/Output 1 3/8 Z6, Cone base aequilate spline shaft
Berat Bersih 16.5 Kg
Bahan Gear Keluli Aloi 20CrMnTi, Dikarburisasi & Diperkeras HRC 58-62
Bahan Perumahan Grey Cast Iron (HT200/HT250)
Perlindungan Meterai Meterai Minyak NBR/FKM Berbilang Bibir, Dinilai IP65+
Pelinciran Minyak Gear SAE 80W-90 atau 85W-140 EP
Rawatan Permukaan Primer E-Coat + Salutan Serbuk Poliester, Kemasan Merah

⭐ Ciri-ciri Utama & Kelebihan Kejuruteraan

🔬

Multi-Position Bolt Pattern

Versatile mounting interface with tapped holes at 0°, 90°, and 180° orientations, fitting a wide range of implement frame geometries without adapter plates.

⚖

E-Coat + Powder Coat Finish

25 μm zinc-rich e-coat primer plus 80 μm polyester powder topcoat provides 1,000+ hours of ASTM B117 salt-spray corrosion resistance.

🚀

Heavy-Duty Triple-Lip Seals + Scraper

Three-lip shaft seals with external scraper rings prevent soil and moisture ingress even during tillage in waterlogged or heavily saturated ground.

💪

Dedicated Thrust Bearing Stage

Purpose-designed thrust bearings absorb the axial forces generated as tiller blades engage the soil, preventing shaft walk and premature seal extrusion.

⚙

Stainless Steel Breather Valve

Labyrinthed breather prevents pressure build-up during temperature swings while blocking water and dust ingress — a common failure point in cheaper gearboxes.

⚗

CNC-Bored Bearing Seats, IT6 Tolerance

All bearing bores finish-bored to ISO IT6 on CNC horizontal boring mills, ensuring perfect bearing fit and eliminating the fretting corrosion caused by loose seats.

Kotak gear pemotong rumput dalam kegunaan pertanian

🔧 Keserasian & Rujukan Silang Peralatan

🔄 Cross-Reference Compatibility for EP-AG135

The EP-AG135 is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:

Fella • Sonalika • Branson • Dongfeng • John Deere • AGCO • Rhino • LS Tractor

Penafian: Nama jenama di atas dirujuk semata-mata untuk pengenalpastian keserasian. Ever-power Australia Mower Gearbox Co.,Ltd. tidak bergabung dengan, disokong oleh atau dibenarkan oleh mana-mana pengeluar tersenarai. Semua tanda dagangan adalah milik pemilik masing-masing.

📚 Panduan Pemilihan Kotak Gear

The EP-AG135 covers a specific performance envelope. Use these selection criteria to verify it aligns with your operational parameters:

📌 Keserasian Jenis Aci Output
The EP-AG135 features 1 3/8 Z6, Cone base aequilate spline shaft output. Verify your blade hub or implement rotor accepts this shaft type before ordering. We offer multiple output configurations — spline, taper, keyway, and flange — to match virtually any existing installation.
📌 Pertimbangan Berat dan Pemasangan
At 16.5 Kg, the EP-AG135 is designed for mid-size utility tractor attachments. Confirm your implement frame and three-point hitch can support this weight plus the weight of the blade assembly. Mounting bolt pattern and orientation should match your existing layout.
📌 Matching Gear Ratio to Blade Tip Speed
For the EP-AG135 with ratio(s) 1:1, calculate your required blade tip speed: typically 4,500-5,500 m/min for standard rotary cutters, 3,000-4,000 m/min for heavy brush cutting, and 5,500-6,500 m/min for fine finish mowing. Output RPM = PTO RPM ÷ ratio. Multiply by blade diameter to get tip speed.
📌 Sizing Power Rating to Tractor PTO HP
The EP-AG135 is rated at 50 HP. Always select a gearbox rated at or above your tractor’s maximum PTO horsepower. For shock-load applications (mulching, brush clearing), add a 25-30% safety margin: a 60 HP tractor should use a 75+ HP rated gearbox.
📌 Pilihan PTO 540 RPM vs 1000 RPM
The EP-AG135 operates at 540 rpm. Most rotary mowers use 540 RPM PTO. The 1000 RPM standard is for larger implements on high-HP tractors. Never connect a 540 RPM gearbox to a 1000 RPM PTO — the doubled speed will destroy bearings and gears within minutes.

🌾 Senario Aplikasi Lazim

🌾 Flail mulching of pruning residue in fruit plantations

🚘 Orchard and vineyard floor maintenance between rows

🌱 Mining site vegetation rehabilitation and control

⛰ Forestry site preparation and plantation row clearing

🌳 Stubble incorporation and green manure tillage

Kemudahan pengeluaran Ever-power Australia Mower Gearbox Co.,Ltd.

🛠 Panduan Pemasangan & Persediaan

  1. If replacing an existing unit, drain the old oil completely, remove mounting fasteners, and carefully lower the old gearbox. Photograph the orientation and note any shim washers used.
  2. Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
  3. With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
  4. Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
  5. Sapukan manik pengedap silikon RTV yang nipis dan sekata pada permukaan bebibir pelekap jika gasket pra-potong tidak disertakan dengan kotak gear baharu.
  6. Sambungkan aci pemacu PTO ke spline input kotak gear. Tolak aci sepenuhnya dan sahkan ia boleh bergerak bebas melalui julat lengkap pergerakan hitch tiga titik.
  7. Selepas 10 jam pertama operasi, tork semula semua bolt pelekap mengikut spesifikasi dan sahkan paras minyak. Lakukan saliran minyak pertama dan isi semula pada 50 jam.

❓ Soalan Lazim

❓ Adakah anda menyediakan lukisan dimensi?

Lukisan teknikal penuh — lubang pelekap, spesifikasi aci, dimensi sampul surat — tersedia untuk setiap model. Muat turun dari halaman produk kami atau minta dari jabatan teknikal kami tanpa sebarang caj.

❓ Do you offer technical support after purchase?

Yes. Our technical team provides installation guidance, troubleshooting support, and maintenance advice via phone, email, and video call. We also offer on-site training for fleet operators and dealer technicians.

❓ Is this gearbox safe to run at 1000 RPM PTO speed?

This unit is rated for 540 RPM input. Operating at 1000 RPM without the correct gear set will over-speed bearings and gears, causing rapid failure. Contact our team if you need a 1000 RPM-rated configuration.

❓ Can I mount this gearbox at non-standard angles?

Most models are designed for vertical or horizontal output as specified. Mounting at unusual angles can affect oil distribution. Contact our engineering team to confirm suitability before installing in a non-standard orientation.

❓ How do I identify when my gearbox needs repair?

Warning signs: unusual grinding or whining noise, increased vibration, oil leakage, metallic particles on the magnetic drain plug, elevated operating temperature, or detectable play in the output shaft.

⭐ Ulasan Pelanggan & Laporan Lapangan

★★★★★

📍 Victoria, Australia

Precision manufacturing is evident when you look at the gear teeth. Mesh noise is minimal. Very satisfied with this purchase.

★★★★★

📍 Emilia-Romagna, Itali

The compact size was critical for our application and this model delivered. Two years running, zero problems whatsoever.

★★★★★

📍 Jalisco, Mexico

We ordered in bulk for our dealer network. Customer return rate is near zero. That speaks volumes about reliability.

★★★★☆

📍 Lublin, Poland

Fast shipping, professional packaging, and the gearbox itself is built like a tank. Highly recommended for serious agricultural work.

★★★★☆

📍 Tuscany, Italy

Installed on a rotary cutter that sees 8+ hours of use per day during season. Absolutely dependable. That is all I ask of a gearbox.

Julat kotak gear pertanian

⚖ EP-AG135 vs. Low-Cost Alternatives

Ciri EP-AG135 (Ever-power) Alternatif Generik / Kos Rendah
Gear Forging Method ✔ Closed-Die Forged, Grain-Flow Aligned ✘ Open-Die Forged or Cast, Weak Grain Structure
Cooling Design ✔ Machined External Cooling Fins, 35% More Area ✘ Smooth Housing, Poor Heat Dissipation
Output Flange ✔ Forged Steel, Heat-Treated HRC 28-32 ✘ Cast Iron, Untreated, Prone to Cracking
Bahan Gear ✔ 20CrMnTi Forged Alloy Steel, Carburized HRC 58-62 ✘ 45# Carbon Steel, Surface Hardened HRC 40-45
Warranty ✔ 12-Month Full Manufacturer Warranty ✘ 3-6 Month Limited Warranty
Seal Longevity ✔ FKM/Viton Seals, 2000+ Hour Service Life ✘ NBR Seals, 500-800 Hours Before Leaking
Breather ✔ Labyrinth Stainless Steel Breather Valve ✘ Simple Open Vent Hole, Allows Water Entry

🔄 Produk & Aksesori Berkaitan

🏆 Pensijilan & Piawaian Kualiti

Manufactured under ISO 9001:2015 and audited annually by international OEM customers, the EP-AG135 represents our commitment to world-class quality. Gear material certificates (3.1), heat-treatment records, bearing lot traceability, and final inspection reports are maintained for every production batch and available upon customer request.

🏭 Mengapa Memilih Ever-power Australia Mower Gearbox Co.,Ltd.?

At Ever-power Australia Mower Gearbox Co.,Ltd., we are not just a gearbox factory — we are a full-service power transmission partner. From initial application engineering and 3D prototype modelling through to volume production, global logistics, and after-sales technical support, we manage the complete product lifecycle. Our 22000 m² facility in China is audited annually by international OEM customers and consistently rated among the top-tier suppliers in the agricultural transmission sector.

Aci pemacu PTO

📞 Get Your EP-AG135 Quote Today

Need the EP-AG135 shipped fast? In-stock standard models dispatch within 3-5 business days. Contact us now to confirm availability and lock in today’s pricing before your next mowing season.

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