Penerangan
Reliable Compact Right-Angle Gearbox for Every Field: EP-19455-KW
When your lawn mower gearbox needs to perform without question, the EP-19455-KW delivers. Rated for 20 HP at 540 rpm, its carburized spiral bevel gears and environmentally sealed housing handle everything from fine pasture topping to aggressive brush clearing.
📈 EP-19455-KW Technical Specifications
| Parameter | Spesifikasi |
|---|---|
| Nombor Model | EP-19455-KW |
| Jenis Kotak Gear | Compact Right-Angle Gearbox |
| Nisbah Gear | 1:1 |
| Konfigurasi Gigi | 19/19 |
| Modul Gear | 4.23 |
| Kuasa Dinilai | 20 HP |
| Kelajuan Input | 540 rpm |
| Aci Input/Output | ø25 Optical axis |
| Berat Bersih | 9 Kg |
| Bahan Gear | Keluli Aloi 20CrMnTi, Dikarburisasi & Diperkeras HRC 58-62 |
| Bahan Perumahan | Grey Cast Iron (HT200/HT250) |
| Perlindungan Meterai | Meterai Minyak NBR/FKM Berbilang Bibir, Dinilai IP65+ |
| Pelinciran | Minyak Gear SAE 80W-90 atau 85W-140 EP |
| Rawatan Permukaan | Primer E-Coat + Salutan Serbuk Poliester, Kemasan Merah |
⭐ Ciri-ciri Utama & Kelebihan Kejuruteraan
⚗
Selang Minyak Lanjutan 500 Jam
Kapasiti takungan yang besar dengan minyak EP gred tinggi membolehkan selang saliran selama 500 jam, mengurangkan kekerapan penyelenggaraan semasa musim penanaman dan penanaman yang paling sibuk.
🔒
Pelinciran Percikan Mandian Minyak
Sump yang luas dengan baffle berarah memastikan semua gigi gear dan perlumbaan galas dibasahkan dengan minyak sepanjang masa, walaupun pada kelajuan operasi terendah yang disyorkan.
⚡
Palam Saliran Magnetik
Palam saliran neodymium menangkap zarah haus ferus daripada kerosakan dan operasi biasa, melindungi gear dan galas daripada kerosakan peredaran semula yang kasar.
🔄
Reka Bentuk Tangki Minyak Berkapasiti Tinggi
30% isipadu minyak yang lebih besar berbanding model standard, mengurangkan suhu operasi sebanyak 8-12 °C semasa pemotongan beban tinggi yang berterusan dan memanjangkan hayat pelincir.
🔨
Split-Line O-Ring Seal
Precision-machined housing split line with fluorocarbon O-ring eliminates the gasket creep and re-torque requirements of traditional paper or RTV gasket joints.
🌡
Low-Backlash Preloaded Assembly
Bearing preload and controlled gear mesh clearance hold total backlash below 0.08 mm, critical for reversing-load applications and precision-cut implements.
🔧 Keserasian & Rujukan Silang Peralatan
🔄 Cross-Reference Compatibility for EP-19455-KW
The EP-19455-KW is engineered as a direct replacement or upgrade for gearboxes fitted to equipment from leading manufacturers including:
Dongfeng • John Deere • AGCO • Rhino • LS Tractor • Fella • Sonalika • Branson
Penafian: Nama jenama di atas dirujuk semata-mata untuk pengenalpastian keserasian. Ever-power Australia Mower Gearbox Co.,Ltd. tidak bergabung dengan, disokong oleh atau dibenarkan oleh mana-mana pengeluar tersenarai. Semua tanda dagangan adalah milik pemilik masing-masing.
📚 Panduan Pemilihan Kotak Gear
A well-matched gearbox delivers years of trouble-free service. Follow this guide to confirm the EP-19455-KW is the optimal choice for your needs:
🌾 Senario Aplikasi Lazim
🌾 Rotary cutting of improved pasture on dairy and beef farms
🚘 Solar farm ground cover and weed management
🌱 Firebreak establishment and maintenance mowing
⛰ Disc mowing of grass and legume hay crops
🌳 Airfield perimeter and runway strip grass management
🛠 Panduan Pemasangan & Persediaan
- Insert all mounting bolts finger-tight first, then torque to specification in a cross (star) pattern to ensure even clamping. Typical torque: 80-120 Nm depending on bolt size.
- With the implement raised and blades clear of the ground, engage the PTO at low idle speed. Listen for any unusual noise and observe for vibration or oil leaks.
- Verify that the mower implement safety chain or restraint is properly connected to prevent the gearbox from contacting the ground if the three-point hitch fails.
- Sapukan manik pengedap silikon RTV yang nipis dan sekata pada permukaan bebibir pelekap jika gasket pra-potong tidak disertakan dengan kotak gear baharu.
- Sambungkan aci pemacu PTO ke spline input kotak gear. Tolak aci sepenuhnya dan sahkan ia boleh bergerak bebas melalui julat lengkap pergerakan hitch tiga titik.
- Selepas 10 jam pertama operasi, tork semula semua bolt pelekap mengikut spesifikasi dan sahkan paras minyak. Lakukan saliran minyak pertama dan isi semula pada 50 jam.
- Tanggalkan aci PTO traktor dan sokong alat pemotong rumput dengan selamat pada penyangga atau blok bicu sebelum memulakan prosedur pemasangan kotak gear.
❓ Soalan Lazim
⭐ Ulasan Pelanggan & Laporan Lapangan
Bruce K.
★★★★★
📍 New South Wales, Australia
Handles our prairie conditions well — cold starts at -20°C and summer dust. This gearbox just keeps working without fuss.
Henri D.
★★★★★
📍 Normandy, France
Bought for heavy hay field cutting work. Dust, heat, debris — it handles everything. The seals are particularly impressive in dirty conditions.
Yusuf A.
★★★★★
📍 Konya, Turkey
Solid replacement unit. Took minimal effort to install. Once running, it is smooth and efficient. Good value for money.
Tom W.
★★★★☆
📍 Iowa, United States
High quality comparable to European brands at roughly half the price. Gear tooth finish and bearing smoothness are both excellent.
Ahmed K.
★★★★☆
📍 Faisalabad, Pakistan
Third unit purchased for our growing fleet. Consistent quality every time. Their factory clearly has disciplined production processes.
⚖ EP-19455-KW vs. Low-Cost Alternatives
| Ciri | EP-19455-KW (Ever-power) | Alternatif Generik / Kos Rendah |
|---|---|---|
| Cooling Design | ✔ Machined External Cooling Fins, 35% More Area | ✘ Smooth Housing, Poor Heat Dissipation |
| Output Flange | ✔ Forged Steel, Heat-Treated HRC 28-32 | ✘ Cast Iron, Untreated, Prone to Cracking |
| Bahan Gear | ✔ 20CrMnTi Forged Alloy Steel, Carburized HRC 58-62 | ✘ 45# Carbon Steel, Surface Hardened HRC 40-45 |
| Warranty | ✔ 12-Month Full Manufacturer Warranty | ✘ 3-6 Month Limited Warranty |
| Seal Longevity | ✔ FKM/Viton Seals, 2000+ Hour Service Life | ✘ NBR Seals, 500-800 Hours Before Leaking |
| Breather | ✔ Labyrinth Stainless Steel Breather Valve | ✘ Simple Open Vent Hole, Allows Water Entry |
| Gear Forging Method | ✔ Closed-Die Forged, Grain-Flow Aligned | ✘ Open-Die Forged or Cast, Weak Grain Structure |
🔄 Produk & Aksesori Berkaitan
Layari rangkaian lengkap kami komponen penghantaran pertanian including PTO shafts, gears, pulleys, chains, and sprockets — all engineered to integrate seamlessly with EP-19455-KW gearboxes.
🏆 Pensijilan & Piawaian Kualiti
Every EP-19455-KW carries the weight of our ISO 9001:2015 quality system and 20+ years of continuous improvement. We use statistical process control (SPC) on critical gear dimensions, maintain measurement system analysis (MSA) per AIAG standards, and archive all inspection data for a minimum of 10 years. This discipline is why our field failure rate remains below 0.3%.
🏭 Mengapa Memilih Ever-power Australia Mower Gearbox Co.,Ltd.?
We built Ever-power Australia Mower Gearbox Co.,Ltd. on the principle that no farmer should have to choose between quality and affordability. Every gearbox leaving our factory undergoes 100% dimensional inspection on Zeiss CMMs, gear geometry verification on Gleason analyzers, hydrostatic leak testing, and no-load run-in testing. This multi-stage quality gate is why Ever-power Australia Mower Gearbox Co.,Ltd. gearboxes are trusted by agricultural dealers in 45+ countries — and why our repeat order rate exceeds 85% year after year.
📞 Get Your EP-19455-KW Quote Today
Your mowing equipment deserves a gearbox engineered for the long haul. Request your EP-19455-KW quote today and join thousands of satisfied operators who made the switch to Ever-power Australia Mower Gearbox Co.,Ltd..
