Product Description
PRODUCT ADVANTAGE
Our micro gearbox for surgical robots, φ 22mm, 1 stage, with a low backlash within 0.3 °, can withstand a maximum torque of 1NM. It makes the mechanical arms of the surgical robots achieve precise end rotation and multiple operations in minimally invasive surgery.
FACTORY OVERVIEW
HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 30 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.
OUR ADVANTAGES
We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 8 ,GB6 with good consistency.
Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers.
OUR CERTIFICATES
We are ISO 9001, 14001 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.
OUR PARTNERS
During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.
FAQ
| – How do you guarantee the Quality of your products? We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process. – Do you offer custom-made service and technology support? – What do I need to offer for getting quotations? – How can I know if your product is suitable for me? – How to pay the money? – How long is your delivery time? |
JOIN US!
We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit.
CHOOSE US FOR
Excellent & Reliable Quality
Efficient & Economical Solution
Customer-oriented Service
—
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Upgrading Your Mower Gearbox for Improved Performance
If you’re looking to enhance the performance of your mower, upgrading the gearbox can be a viable option. Here’s what you should consider:
- Compatibility: Ensure that the upgraded gearbox is compatible with your mower’s make and model. Check for compatibility in terms of mounting, gear ratios, and power requirements.
- Performance Requirements: Identify the specific performance improvements you’re seeking. Whether it’s increased cutting power, improved speed, or better torque, choose a gearbox that aligns with your goals.
- Quality: Opt for a high-quality gearbox from reputable manufacturers. A superior gearbox will not only provide better performance but also greater durability and longevity.
- Professional Installation: Upgrading a gearbox might require technical expertise. Consider seeking professional assistance to ensure proper installation and integration with your mower.
- Cost-Benefit Analysis: Assess the cost of the upgrade against the expected performance gains. A well-calculated decision will help you determine if the upgrade is worth the investment.
- Warranty and Support: Choose an upgraded gearbox that comes with a warranty and reliable customer support. This provides peace of mind in case any issues arise after installation.
- Maintenance Considerations: Understand the maintenance requirements of the upgraded gearbox. Regular maintenance is essential to maintain its performance and longevity.
Upgrading your mower gearbox can indeed lead to improved performance, but it’s important to carefully research and choose the right gearbox for your specific needs. Consulting with experts and considering all factors can help you make an informed decision.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Maintaining a Mower Gearbox
Maintaining a mower gearbox is crucial to ensure its longevity, performance, and safe operation. Here are the key steps to effectively maintain a mower gearbox:
- Regular Inspection: Periodically inspect the gearbox for signs of wear, damage, or leaks. Check for any unusual noises or vibrations during operation.
- Lubrication: Follow the manufacturer’s guidelines for lubrication. Ensure the gearbox is properly lubricated with the recommended oil to minimize friction and reduce wear on moving parts.
- Cleaning: Keep the gearbox clean by removing dirt, debris, and grass clippings that can accumulate around the housing. Clean the exterior as well as the cooling fins to prevent overheating.
- Belt Tension: If the mower has belts connected to the gearbox, maintain proper belt tension according to the manufacturer’s recommendations. Loose or overly tight belts can affect the gearbox’s performance.
- Bearing Inspection: Check the bearings for any signs of wear, noise, or rough operation. Replace worn bearings to prevent damage to other components.
- Seals: Ensure that seals are intact and functioning properly. Replace damaged seals to prevent contaminants from entering the gearbox.
- Blade Maintenance: If the gearbox is associated with cutting blades, regularly sharpen and balance the blades to reduce strain on the gearbox. Replace any damaged or worn blades.
- Tighten Fasteners: Check and tighten all bolts, nuts, and fasteners that secure the gearbox components. Loose fasteners can lead to vibrations and misalignment.
- Alignment: Ensure that the gearbox is properly aligned with other components, such as the engine and cutting blades. Misalignment can cause excessive wear and reduce efficiency.
- Grease Fittings: If applicable, use grease fittings to lubricate specific components. Follow the manufacturer’s recommendations for greasing intervals.
- Professional Maintenance: If you’re unsure about certain maintenance tasks or notice significant issues, consider seeking professional maintenance or servicing for the gearbox.
By following these maintenance practices, you can extend the lifespan of the mower gearbox and ensure that it operates smoothly and efficiently during mowing operations.
editor by CX 2024-05-09
China Hot selling Custom High Precision Small Gearbox Ratio 3: 1-500: 1, Automatic Speed Reducer Servo Motor Planetary Metal Gears with Input Flange gearbox engine
Product Description
Our main products, steel gearboxes ,gear systems for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Customized metal parts specification
| Product type | Custom speed transmission metal gearbox ,OEM planetary gear systems , speed reducer , motor gears , custom automatic motor gearbox factory |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
Workshop
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Differences between Manual and Automatic Mower Gearboxes
Manual and automatic mower gearboxes differ in their operation, control, and convenience:
- Operation: Manual gearboxes require the user to engage and disengage gears manually using a clutch or lever. Automatic gearboxes, on the other hand, change gears automatically based on speed and load conditions.
- Control: Manual gearboxes provide more direct control over gear selection, allowing the user to choose the appropriate gear for specific tasks. Automatic gearboxes, however, offer a hands-free experience with gear changes managed by the gearbox itself.
- Convenience: Automatic gearboxes are more convenient for users who prefer a hassle-free experience. They eliminate the need to manually shift gears, making operation simpler and more user-friendly.
- Complexity: Automatic gearboxes are more complex in design compared to manual ones due to the presence of sensors, electronic controls, and additional components required for automatic shifting.
- Efficiency: Manual gearboxes can provide better control over power delivery and may be more efficient in certain situations. However, automatic gearboxes optimize gear changes for fuel efficiency and performance.
- Cost: Automatic gearboxes are generally more expensive to manufacture and repair due to their complexity. Manual gearboxes are simpler and often more affordable.
The choice between manual and automatic mower gearboxes depends on user preference, the level of control desired, and the intended use of the mower. Both types have their advantages and disadvantages, and the decision should be based on the user’s needs and priorities.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-05-07
China factory Professional Production 12 Volt DC Motor RV75 Helical Worm Gear Reducer gearbox engine
Product Description
Why Choose Us
Product Details
|
Type |
Worm Gear Speed Reducer/ gearbox |
|
Model |
WMRV 25/30/40/50/63/75/90/110/130/150/185 |
|
Ratio |
7.5,10,15,20,25,30,40,50,60,80,100. |
|
Color |
Blue(RAL5571)/Silver grey (K9149) Or On Customer Request |
|
Material |
Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185) |
|
Worm wheel: Aluminum Bronze or Tin Bronze |
|
| Worm shaft: 20CrMn Ti | |
|
Output Shaft: steel-45# |
|
|
Packing |
Carton, Honey Comb Carton, Wooden Case with wooden pallet |
| Warranty | 1 Year |
| Input Power | 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| Usages | Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass. |
| IEC Flange | IEC standard flange or on customer request |
| Lubricant | Synthetic oil or worm gear oil |
Company Profile
Exhibition
Customized Service
Certificate&Honor
Customer Comments
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Lifespan of a Typical Mower Gearbox
The lifespan of a mower gearbox can vary depending on several factors, including the quality of the gearbox, maintenance practices, usage frequency, and operating conditions. On average, a well-maintained and high-quality mower gearbox can last between 5 to 10 years or even more.
Regular maintenance, such as checking and maintaining the oil level, cleaning and lubricating components, and addressing any issues promptly, can significantly extend the lifespan of a mower gearbox. Quality components, proper usage, and adherence to manufacturer guidelines also play a crucial role in determining how long a mower gearbox will last.
If you start noticing signs of wear, performance issues, or unusual noises from the gearbox, it’s important to address them promptly to prevent further damage and potentially extend the gearbox’s lifespan.
Maintaining a Mower Gearbox
Maintaining a mower gearbox is crucial to ensure its longevity, performance, and safe operation. Here are the key steps to effectively maintain a mower gearbox:
- Regular Inspection: Periodically inspect the gearbox for signs of wear, damage, or leaks. Check for any unusual noises or vibrations during operation.
- Lubrication: Follow the manufacturer’s guidelines for lubrication. Ensure the gearbox is properly lubricated with the recommended oil to minimize friction and reduce wear on moving parts.
- Cleaning: Keep the gearbox clean by removing dirt, debris, and grass clippings that can accumulate around the housing. Clean the exterior as well as the cooling fins to prevent overheating.
- Belt Tension: If the mower has belts connected to the gearbox, maintain proper belt tension according to the manufacturer’s recommendations. Loose or overly tight belts can affect the gearbox’s performance.
- Bearing Inspection: Check the bearings for any signs of wear, noise, or rough operation. Replace worn bearings to prevent damage to other components.
- Seals: Ensure that seals are intact and functioning properly. Replace damaged seals to prevent contaminants from entering the gearbox.
- Blade Maintenance: If the gearbox is associated with cutting blades, regularly sharpen and balance the blades to reduce strain on the gearbox. Replace any damaged or worn blades.
- Tighten Fasteners: Check and tighten all bolts, nuts, and fasteners that secure the gearbox components. Loose fasteners can lead to vibrations and misalignment.
- Alignment: Ensure that the gearbox is properly aligned with other components, such as the engine and cutting blades. Misalignment can cause excessive wear and reduce efficiency.
- Grease Fittings: If applicable, use grease fittings to lubricate specific components. Follow the manufacturer’s recommendations for greasing intervals.
- Professional Maintenance: If you’re unsure about certain maintenance tasks or notice significant issues, consider seeking professional maintenance or servicing for the gearbox.
By following these maintenance practices, you can extend the lifespan of the mower gearbox and ensure that it operates smoothly and efficiently during mowing operations.
editor by CX 2024-04-23
China Standard Sand Industrial 3D Printer OEM Customized Auto Spare Part Gearbox by Rapid Prototyping of 3D Printing CZPT & CNC Machining gearbox engine
Product Description
ZheJiang Xihu (West Lake) Dis. CHINAMFG Technology Co., Ltd (FHZL) is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry.
CHINAMFG has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.
The cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.FHZL has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad which were widely used in automotive, pump, valve, machinery, mining machinery, construction machinery, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.
Why work with FHZL?
FHZL brand and reputation:
The national High-tech Enterprise in China;
The foundry Industry Association in ZheJiang Province;
The 5A Association of Automobile Industry in HangZhou City;
The listed company on stock market(stock code:834914).
Strict quality control system:
Included incoming inspection, sample inspection, process inspection and delivery inspection.
IFAT 16949 certificate, CE certificate and ISO 14001 and ISO 9001 certificated factory.
Lower cost and shortened delivery time:
patented new technology PCM (patternless casting manufacturing) has been applied to our manufacturing which improved the traditional casting efficiency rapidly.
No need of mold, casting pattern be formed 1 time, save the mold cost and mold making time.
More flexible during process:
In case of any failure on the design, PCM technology just need to modify the 3D drawings and restart, no mold modification cost.
What’s the technical process for casting?
High precision CNC machines and inspection devices.
Our Advantages
(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.
FAQ
1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.
2. Can you customize the parts according to the drawing?
We have professional technical dept., we are able to customize your parts according to the drawings.
3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.
4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings
5. What is the period of sample production?
It will take 15~25 days to develop new product.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Clay Dry Sand |
|---|---|
| Casting Method: | Directional Crystallization |
| Sand Core Type: | Resin Sand Core |
| Application: | Machinery Parts |
| Machining: | CNC Machining |
| Material: | Aluminium & Aluminum Alloy |
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions when Working with Mower Gearboxes
Working with mower gearboxes requires careful attention to safety to prevent accidents and injuries. Follow these safety precautions:
- Disconnect Power: Before performing any maintenance or adjustments, turn off the mower’s engine and disconnect the spark plug wire to prevent accidental starts.
- Wait for Cooling: Allow the gearbox to cool down if it has been running, as it can become hot during operation.
- Wear Protective Gear: Use appropriate personal protective equipment (PPE), such as gloves, safety glasses, and closed-toe shoes, to protect yourself from debris and moving parts.
- Stabilize the Mower: Make sure the mower is on a level surface and properly stabilized before attempting any work on the gearbox.
- Read the Manual: Refer to the mower’s manual for specific safety instructions and procedures related to gearbox maintenance.
- Use the Right Tools: Always use the correct tools for the job, and ensure they are in good condition. Incorrect tools can lead to accidents and damage.
- Avoid Loose Clothing: Wear clothing that fits well and doesn’t risk getting caught in moving parts.
- Keep Hands Clear: Keep your hands and fingers away from the gearbox and belts while the engine is running or while performing maintenance.
- Properly Ventilate: If you’re working in an enclosed space, ensure proper ventilation to prevent exposure to exhaust fumes.
- One Task at a Time: Focus on one task at a time. Avoid distractions and multitasking while working on the mower gearbox.
- Maintain a Clean Work Area: Keep the work area clean and organized to avoid tripping hazards and to ensure easy access to tools.
- Replace Guards and Covers: After performing maintenance, ensure all guards and covers are properly reinstalled before operating the mower.
- Dispose of Fluids Properly: If you need to drain fluids from the gearbox, dispose of them according to local regulations.
- Seek Professional Help: If you’re unsure about any maintenance or repairs, or if the task requires specialized knowledge, consult a professional or authorized service center.
Adhering to these safety precautions will help you work safely and effectively with mower gearboxes, reducing the risk of accidents and injuries.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Signs of a Faulty Mower Gearbox
A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:
- Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
- Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
- Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
- Leaking Oil: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
- Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
- Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
- Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
- Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.
If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.
editor by CX 2024-04-12
China best Used Bus 6ds180t Gearbox Fit for CZPT Wp12 Engine with Hot selling
Product Description
Main engine Parts:
Cylinder Block, Cylinder Block Ass, Crankshaft and Flywheel, Connecting Rod and Piston, Cylinder Head, Valve-Gear Mechanism, Cooling System & Front Bracket, Oil Pump and Oil Filter, Fuel Supply System Subgroup, Intake Manifold and Exhaust Manifold, Engine,Starter & Sensor, Compressor, Oil Pan,(M(612600030051)
Detailed Photos
Packaging & Shipping
Company Profile
HangZhou CHINAMFG Technology Co.,Ltd. is located in ZheJiang . It has a registered
capital of 5 million and has been in the company for 10 years. Here, we always provide customers with good products and technical support, and sound after-sales service. We supply many parts for diesel engine including Weichai, Shangchai, Yuchai, Deutz.
We have always pursued the concept of sincere cooperation, coordinated development, and CHINAMFG excellence, and pursue long-term and outstanding achievements. We have successfully provided global customers with high-quality technical services and timely spare parts supply, and have established stable cooperative relations with customers in North Africa, Central Africa, Southeast Asia, the Middle East, Latin America and other regions. Seek long-term partnerships with global business partners and better serve our customers in the future. We have good products and a professional sales and technical team. Our company belongs to Jiansgu general parts manufacturing supporting manufacturers benchmarking and machinery repair industry yellow pages industry. If you are interested in our company’s products and services, we look CHINAMFG to your online message or call for consultation.
Exhibition
Certifications
Our Advantages
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral boxes and brown cartons. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 15 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CCC, COP, ISO9001, CE, E-Mark, RoHS, TS16949 |
|---|---|
| Standard Component: | Standard Component |
| Technics: | Press |
| Material: | Standard |
| Type: | Engine |
| Product Name: | Engine Spare Part |
| Samples: |
US$ 1.00/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Adjusting Tension on a Mower Gearbox Belt
Proper tension adjustment of the gearbox belt in your mower is crucial for optimal performance and belt longevity. Follow these steps to adjust the tension:
- Preparation: Turn off the mower’s engine and disconnect the spark plug wire to ensure safety.
- Locate the Adjustment Mechanism: Identify the tension adjustment mechanism on the mower. This could be a tensioning bolt, an adjustable bracket, or another mechanism depending on the mower model.
- Loosen Bolts: If your mower has tensioning bolts, slightly loosen the mounting bolts securing the gearbox in place. This allows the gearbox to move and adjust tension.
- Adjust Tension: Use the tension adjustment mechanism to increase or decrease the tension on the belt. Refer to your mower’s manual for recommended tension specifications.
- Check Tension: After adjusting, check the tension by pressing down on the belt at a midpoint between the pulleys. The belt should give a little, but not excessively. Also, check for proper alignment of the pulleys.
- Tighten Bolts: Once the tension is set correctly, tighten the mounting bolts of the gearbox to secure it in place.
- Test Operation: Reconnect the spark plug wire and start the mower to observe the belt’s operation. Listen for any unusual noises and monitor the belt for proper engagement with the pulleys.
Regularly checking and adjusting the tension of the gearbox belt ensures efficient power transmission and prevents premature wear. If you’re unsure about the proper tension adjustment, consult your mower’s manual or seek assistance from a professional.
Lifespan of a Typical Mower Gearbox
The lifespan of a mower gearbox can vary depending on several factors, including the quality of the gearbox, maintenance practices, usage frequency, and operating conditions. On average, a well-maintained and high-quality mower gearbox can last between 5 to 10 years or even more.
Regular maintenance, such as checking and maintaining the oil level, cleaning and lubricating components, and addressing any issues promptly, can significantly extend the lifespan of a mower gearbox. Quality components, proper usage, and adherence to manufacturer guidelines also play a crucial role in determining how long a mower gearbox will last.
If you start noticing signs of wear, performance issues, or unusual noises from the gearbox, it’s important to address them promptly to prevent further damage and potentially extend the gearbox’s lifespan.
Role of a Mower Gearbox
A mower gearbox is a crucial component in various types of mowers and lawn maintenance equipment. Its primary role is to transfer power from the mower’s engine to the cutting blades, enabling the blades to rotate and perform the cutting or mulching action. Mower gearboxes are designed to handle the specific requirements of mowing tasks, providing the necessary torque and speed conversion to effectively cut grass, weeds, and other vegetation.
The key functions of a mower gearbox include:
- Power Transmission: The mower gearbox transfers power generated by the engine to the cutting blades. This power transmission is necessary to rotate the blades at the required speed for efficient cutting.
- Torque Conversion: Mower gearboxes are designed to convert the high-speed, low-torque output of the engine into the high-torque, low-speed rotation required by the cutting blades.
- Blade Synchronization: In mowers with multiple cutting blades, the gearbox ensures that all blades rotate at the same speed and remain synchronized. This ensures an even and consistent cutting pattern.
- Adjustable Cutting Height: Many mower gearboxes are equipped with mechanisms that allow operators to adjust the cutting height of the blades. This feature enables users to customize the lawn’s appearance and accommodate different grass lengths.
- Direction Control: Some mower gearboxes are designed to provide the ability to switch between forward and reverse directions, allowing the mower to navigate obstacles or change mowing patterns.
Mower gearboxes are available in various designs and configurations to suit different types of mowers, such as rotary mowers, flail mowers, reel mowers, and more. They play a crucial role in ensuring efficient and effective lawn maintenance by delivering the power and torque needed to achieve clean and even cuts.
editor by CX 2024-04-09
China Good quality Wpea Gearbox Double Speed Reducer gearbox engine
Product Description
Overview
———————————————————————————————————————————————————————————————————————————————–
Quick Details
Gearing Arrangement: Worm Brand Name: CHINAMFG
Input Speed: 1400 rpm Certification: CE, ROHS, ISO9000
Rated Power: 3 ~ 4KW Output Torque: 2.8-2430N.M
Color: Blue/Silver or on request Origin: ZHangZhoug, China (Mainland)
Warranty: 1 Year Ratio:1/10.1/15,1/20,1/25,1/30,1/40,1/50,1/60
———————————————————————————————————————————————————————————————————————————————–
Supply Ability
Supply Ability: 20000 Piece/Pieces per Month
Extra Service: OEM is welcome
QC System: ISO9001:2008
———————————————————————————————————————————————————————————————————————————————–
Packaging & Delivery
Package: Wooden box/Paper carton
Port: HangZhou/ZheJiang or on request
———————————————————————————————————————————————————————————————————————————————–
1. Widely used in turbines, shaft liners and axletrees, good resistance to wearing, with high precision in
dimensions, lower noise, advanced centric running castings
2. Without vent and highly precision
3. The whole structure is compact and the weight is larger
———————————————————————————————————————————————————————————————————————————————–
Notice of installation
1 .Thebase-plate must be plane and stoutness, and the base-plate must be screwed downand shockproof.
2. Theconnecting shaft of prime mover, reducer and operation device must be coaxialinstallation.
3 .Thediameter tolerance zone of input and output shaft is H6, the holes of fittings(such as couplings, belt-
pulley, sprocket wheel and so on) must properly matethe shaft, which prevents bearing from breakage be-
-cause of over-loose mate.
4. Driverssuch as sprocket wheel and gear must be fitted close to bearings in order toreduce bending stre-
-ss of hanging shaft.
5. Whiteassembling motor of WPD reducer, it is necessary that proper amount of butterapplies to the worm
shaft input hole and keyway, avoiding assembling tootightly and rusting after using for a long time.
6. WhenOrdering or using all kinds of WPD type, if the motor weight is binger than thecommon, supporting
set is required.
———————————————————————————————————————————————————————————————————————————————–
Notices of usage
1 .Before using, please check carefully whether the reducer model, distance, ratio, input connecting method,
output shaft structure, input and output shaftdirection and revolving direction accord with requirement.
2 .According to the requirement of selecting lubricant oil in the productmanual, please fill proper category and
brand lubricant. And then screw on thevent-plug; Unlock the small cone-plug of vent-plug. Only after doing th-
ese, reducer is already for starting up running. The proper brand and adequatelubricant oil is required, replac-
ing oil in time conforming to the request ofproduct manual is also necessary, especially after using first 100 h-
ours, it isrequired refilling new oil.
3 .Whenabnormal circumstances occur, please stop and check reducer per solutions andreasons for faults of
reducer (allowable highest oil temperature is 95, under this temperature limit, ifoil temperature no more goes
up, please let reducer continue running.
About CHINAMFG since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions when Working with Mower Gearboxes
Working with mower gearboxes requires careful attention to safety to prevent accidents and injuries. Follow these safety precautions:
- Disconnect Power: Before performing any maintenance or adjustments, turn off the mower’s engine and disconnect the spark plug wire to prevent accidental starts.
- Wait for Cooling: Allow the gearbox to cool down if it has been running, as it can become hot during operation.
- Wear Protective Gear: Use appropriate personal protective equipment (PPE), such as gloves, safety glasses, and closed-toe shoes, to protect yourself from debris and moving parts.
- Stabilize the Mower: Make sure the mower is on a level surface and properly stabilized before attempting any work on the gearbox.
- Read the Manual: Refer to the mower’s manual for specific safety instructions and procedures related to gearbox maintenance.
- Use the Right Tools: Always use the correct tools for the job, and ensure they are in good condition. Incorrect tools can lead to accidents and damage.
- Avoid Loose Clothing: Wear clothing that fits well and doesn’t risk getting caught in moving parts.
- Keep Hands Clear: Keep your hands and fingers away from the gearbox and belts while the engine is running or while performing maintenance.
- Properly Ventilate: If you’re working in an enclosed space, ensure proper ventilation to prevent exposure to exhaust fumes.
- One Task at a Time: Focus on one task at a time. Avoid distractions and multitasking while working on the mower gearbox.
- Maintain a Clean Work Area: Keep the work area clean and organized to avoid tripping hazards and to ensure easy access to tools.
- Replace Guards and Covers: After performing maintenance, ensure all guards and covers are properly reinstalled before operating the mower.
- Dispose of Fluids Properly: If you need to drain fluids from the gearbox, dispose of them according to local regulations.
- Seek Professional Help: If you’re unsure about any maintenance or repairs, or if the task requires specialized knowledge, consult a professional or authorized service center.
Adhering to these safety precautions will help you work safely and effectively with mower gearboxes, reducing the risk of accidents and injuries.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Function of a Mower Gearbox
A mower gearbox operates through a series of gears and components that work together to transmit power and convert the rotational motion of the engine into the cutting action of the blades. Here’s how a typical mower gearbox works:
- Power Input: The mower gearbox receives power from the mower’s engine via a drive shaft.
- Gear Reduction: The gearbox contains a set of gears that are arranged in specific ratios to achieve the required torque and speed conversion. The input gear, connected to the drive shaft, meshes with one or more intermediate gears.
- Torque Conversion: As the input gear turns, it drives the intermediate gears. The gear arrangement within the gearbox results in a reduction of speed and an increase in torque. This is essential for providing the cutting blades with the necessary force to cut through vegetation.
- Blade Connection: The output shaft of the gearbox is connected to the cutting blades. As the gearbox output shaft rotates, it transfers the torque to the blades, causing them to spin.
- Blade Rotation: The rotational motion of the blades is what enables them to cut through grass and other vegetation. The increased torque generated by the gearbox allows the blades to effectively perform cutting or mulching actions.
Modern mower gearboxes are designed for efficiency, durability, and precision. They are often equipped with ball bearings, seals, and lubrication to minimize friction and ensure smooth operation. Some mower gearboxes also include additional features such as adjustable cutting heights, blade synchronization, and directional control to enhance the versatility of the mower.
editor by CX 2024-03-28
China Best Sales Great Quality Kaf157 Replace Bevel Gearbox gearbox engine
Product Description
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Common Problems with Mower Gearboxes and How to Fix Them
Mower gearboxes can experience various issues over time. Here are some common problems and their potential solutions:
- Leaking Oil: If you notice oil leaks, inspect the seals and gaskets. Replace any damaged components and refill the gearbox with the appropriate oil.
- Strange Noises: Unusual noises can indicate worn bearings or gears. Inspect the gearbox for wear and replace any damaged parts.
- Overheating: Overheating can result from low oil levels or excessive friction. Check the oil level and quality, and ensure proper lubrication.
- Poor Performance: If the mower gearbox isn’t performing as expected, check for loose belts, misaligned pulleys, or damaged gears. Adjust or replace parts as needed.
- Slipping Belts: Slipping belts can cause uneven cutting. Check the tension of the belts and adjust them to the manufacturer’s specifications.
- Lack of Power: If the mower lacks power, check the gearbox and belts for obstructions, and make sure the gears are functioning properly.
- Vibration: Excessive vibration can result from imbalanced blades or damaged gearbox components. Balance the blades and inspect the gearbox for wear.
- Stuck Gears: If gears become stuck, check for debris or damage. Clean the gearbox and replace any worn or damaged parts.
- Worn Bearings: Worn bearings can cause increased friction and noise. Replace worn bearings with new ones to maintain smooth operation.
- Seized Components: If parts are seized, such as pulleys or shafts, inspect for damage or corrosion. Lubricate or replace components as needed.
For any complex issues or if you’re unsure about repairs, it’s recommended to consult the mower’s manual or seek help from a professional technician or authorized service center.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-03-13
China supplier Hot Sale Brand New Chinese Brand Advance Gearbox for Marine Engine with Great quality
Product Description
Product Description
HangZhou ADVANCE MB170 Gearbox
HangZhou ADVANCE produces the best gearbox in China.
The MB170 marine gearbox is suitable for small and medium-sized fishing boats, cargo ships, passenger ships and other types of vessels. It is capable of decelerating speed, reversing clutch direction and bearing propeller thrust.
Driven by vertical heterodyne transmission mechanism, this gearbox has a small size, a large speed ratio and a light weight.
Product Parameters
| Input Speed | 1500~2500r/min | ||
| Reduction Ratio (i) | 1.97,2.52,3.04,3.54,3.96 | Transmission Capacity (kW/r/min) | 0.039 |
| 4.50,5.06 | 0.031 | ||
| 5.47,5.88 | 0.571 | ||
| Maneuver Type | Push-pull flexible Shaft | ||
| Center Distance | 170mm | ||
| Rated Thrust | 16KN | ||
| L×W×H | 485*610*656mm | ||
| Net Weight | 240kg | ||
| Coupling Flywheel | 4135Ca,X6110C,SAE14/11.5/10 | ||
| Coupling Housing | 4135Ca,X6110C,SAE1/2/3 | ||
Product Configuration
CUSTOMIZE YOUR MACHINE
Oil Pressure Gauge and Alarm Device
Oil Temperature Gauge and Alarm Device
SAE Flywheel Housing Options
Hydraulic Pressure Low Alarm
Solenoid Controlled Switch
…….
CONTACT US FOR MORE DETAILS YOU NEED!
Company Profile
Packaging & Shipping
FAQ
1.Processing
Orders are usually packed and ready to ship in 1 to 3 business days if the products are in stock. However shipments are subiect to required manufacturing time and customs clearance procedures. which can cause delays beyond original delivery estimates. For detailed delivery information, please contact customer service.
2.Packing Methods
Normally we use wooden boxes for packaging or we can pack it according to your special needs.
3.Shipping Methods
We are happy to offer a variety of shipping methods. Shipping methods available: EXW. FOB.CER. CIF.
4. International Returns & Exchanges
Unfortunately we can’t accept retums on intemational orders. We will test each product before dellverv One-year manufacturer warranty is quaranteed on our complete machines and 3 months on spare parts. I1 you have any concerns with your order, please reach out to customer service
5.Payment Methods
We sugqest 50/50 T/T payment method: 50 percent down payment on placement of the order, with the remaining 50% due CHINAMFG shipment. We also accept L/C, Trade Assurance, Visa transfer and Paypal
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery, Marine |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Certificate: | CCS |
| Transport Package: | Wooden Box |
| Specification: | 485*610*656mm, 240kg |
| Trademark: | Hangzhou Advance |
Adjusting Tension on a Mower Gearbox Belt
Proper tension adjustment of the gearbox belt in your mower is crucial for optimal performance and belt longevity. Follow these steps to adjust the tension:
- Preparation: Turn off the mower’s engine and disconnect the spark plug wire to ensure safety.
- Locate the Adjustment Mechanism: Identify the tension adjustment mechanism on the mower. This could be a tensioning bolt, an adjustable bracket, or another mechanism depending on the mower model.
- Loosen Bolts: If your mower has tensioning bolts, slightly loosen the mounting bolts securing the gearbox in place. This allows the gearbox to move and adjust tension.
- Adjust Tension: Use the tension adjustment mechanism to increase or decrease the tension on the belt. Refer to your mower’s manual for recommended tension specifications.
- Check Tension: After adjusting, check the tension by pressing down on the belt at a midpoint between the pulleys. The belt should give a little, but not excessively. Also, check for proper alignment of the pulleys.
- Tighten Bolts: Once the tension is set correctly, tighten the mounting bolts of the gearbox to secure it in place.
- Test Operation: Reconnect the spark plug wire and start the mower to observe the belt’s operation. Listen for any unusual noises and monitor the belt for proper engagement with the pulleys.
Regularly checking and adjusting the tension of the gearbox belt ensures efficient power transmission and prevents premature wear. If you’re unsure about the proper tension adjustment, consult your mower’s manual or seek assistance from a professional.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Key Components of a Mower Gearbox
A mower gearbox is a complex mechanical assembly consisting of various components that work together to transmit power and control the cutting blades. The key components of a mower gearbox include:
- Input Shaft: The input shaft is connected to the mower’s engine via a drive shaft. It receives the rotational power from the engine and transfers it to the gearbox.
- Gears: Gears are essential components responsible for transmitting and converting torque and speed. Mower gearboxes contain a set of gears, including input gears, intermediate gears, and output gears, that mesh together to achieve the desired torque and speed ratios.
- Output Shaft: The output shaft is connected to the cutting blades. It receives the torque from the gearbox and transfers it to the blades, causing them to rotate and perform the cutting action.
- Bearings: Bearings support the rotating shafts and gears within the gearbox, reducing friction and ensuring smooth movement. Ball bearings or roller bearings are commonly used to enhance the gearbox’s efficiency and longevity.
- Lubrication System: Mower gearboxes require proper lubrication to minimize friction and wear between moving parts. Lubrication ensures that the gears and bearings operate smoothly and efficiently.
- Housing: The gearbox housing encloses and protects the internal components from external elements. It also contains the lubricating oil and prevents dirt and debris from entering the gearbox.
- Seals: Seals prevent the entry of contaminants such as water, dust, and dirt into the gearbox. They play a critical role in maintaining the integrity of the lubrication system and protecting the internal components.
- Clutches and Brakes: Some mower gearboxes feature clutches and brakes that allow for engagement and disengagement of the cutting blades. These components provide control over the cutting action and enable safe operation.
- Adjustment Mechanisms: Depending on the type of mower, the gearbox may include adjustment mechanisms for setting the cutting height or angle of the blades. These mechanisms enhance the mower’s versatility and performance.
The combination of these components within the mower gearbox ensures the effective transmission of power and precise control over the cutting blades, resulting in efficient and accurate mowing operations.
editor by CX 2024-01-02
China Good quality Cw18 Road Roller Gearbox for Sale gearbox engine
Product Description
We are China Top 1 Brand source factory accessories supplier, high quality, high matching degree,
more professional and more favorable price.
|
Part Name |
Road Roller Gearbox |
|
|
Part No. |
|
|
|
Warranty |
3 Months |
|
|
Payment |
TT/Paypal/Western Union |
|
|
Delivery time |
1-5 days |
|
|
MOQ |
1 Pc |
|
|
Condition |
100% New |
1. WHO ARE WE?
HangZhou XIHU (WEST LAKE) DIS.NG ENGINEERING MACHINERY CO.,LTD is a leading construction machinery exporter,located in
HangZhou city,ZheJiang province where HangZhou Construction Machinery Group Inc in. We have the domestic agency rights
of them more than 10years,based on the advantage of them,we also estabish long-time business with other famous
brands.
2. HOW IS YOUR PRICE COMPARED WITH MANUFACTURERS/FACTORIES?
We work as the leading dealers of various leading China construction machinery manufacturers/ factories, and are
constantly treated with best dealership price. From numerous comparison and feedbacks from clients, our price is more
competitive than the price from manufacturers/factories.
3. HOW IS YOUR DELIVERY TIME?
In general circumstance, we can have an immediate delivery of regular machines for our clients within 7 days, because
we have a variety of resources to check machines in stock, locally and nation widely, and to receive machines in timely
manner. But for manufacturers/factories, it will take more than 30 days to produce the ordered machine.
4. HOW SOON CAN YOU RESPOND CLIENT INQUIRIES?
Our team is consisted of a group of diligent and dynamic people, working 247 to respond client inquiries and questions
all the time Most problems can be solved within 4 hours while manufacturers/factories will take much longer to give
response.
5. WHICH PAYMENT TERMS CAN YOU ACCEPT?
Normally we can work on T/T term or L/ term, sometime DP term.
1)On T/T term, 30% down payment is required in advance, and 70% balance shall be settled before shipment, or
against the copy of original B/L for long-term cooperating client.
2)On L/C term, a 100% irrevocable L/ C without “soft clauses”from an international recognized bank can be accepted.
Please seek the advice from the individual sales manager whom you work with.
6. WHAT SERVICES CAN WE PROVIDE?
Accepted Delivery Terms: FOB,CFR,CIF;
Accepted Payment Currency:USD,EUR;
Accepted Payment Type: T/T,L/C,Western Union,Cash;
Language Spoken:English,Chinese
7. WHAT PRODUCTS YOU CAN GET FROM US?
Our main products including,wheel loader,backhoe loader,truck crane,crawler crane,tower crane,road roller,motor
grader,excavator,bulldozer,forklift,dump truck,trailer,tractor truck,special vehicle ,Marine Machinery and all of their
spare parts.
| After-sales Service: | Global Warranty |
|---|---|
| Warranty: | Global Warranty |
| Certification: | CE |
| Samples: |
US$ 2599/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Troubleshooting Strange Noises from a Mower Gearbox
If you hear strange noises coming from your mower gearbox, follow these steps to troubleshoot the issue:
- Identify the Noise: Determine the type of noise, such as grinding, squealing, or knocking. Different noises can indicate various problems.
- Check Lubrication: Insufficient or contaminated lubrication can cause unusual noises. Check the gearbox’s oil level and condition and replace it if necessary.
- Inspect Gears and Bearings: Worn, damaged, or misaligned gears and bearings can generate noise. Inspect these components for wear, chipping, or misalignment.
- Tighten Fasteners: Loose bolts and fasteners can lead to vibration and noise. Check and tighten all fasteners connecting the gearbox to the mower.
- Check Belt Tension: A loose or misaligned drive belt can cause noise. Adjust the belt tension according to the manufacturer’s guidelines.
- Inspect Clutch Components: If your mower has a clutch, worn or damaged clutch components can create noise. Inspect the clutch assembly for any issues.
- Examine Blade Components: If the noise is related to blade engagement, check the blade assembly for damage, alignment, and balance.
- Clean Debris: Debris, dirt, and grass clippings can accumulate in the gearbox and cause noise. Clean the gearbox thoroughly and remove any obstructions.
- Seek Professional Help: If you can’t identify or fix the issue, consult a professional technician or service center for diagnosis and repair.
Regular maintenance and prompt identification of unusual noises can help prevent further damage and ensure the smooth operation of your mower gearbox.
Role of a Mower Gearbox
A mower gearbox is a crucial component in various types of mowers and lawn maintenance equipment. Its primary role is to transfer power from the mower’s engine to the cutting blades, enabling the blades to rotate and perform the cutting or mulching action. Mower gearboxes are designed to handle the specific requirements of mowing tasks, providing the necessary torque and speed conversion to effectively cut grass, weeds, and other vegetation.
The key functions of a mower gearbox include:
- Power Transmission: The mower gearbox transfers power generated by the engine to the cutting blades. This power transmission is necessary to rotate the blades at the required speed for efficient cutting.
- Torque Conversion: Mower gearboxes are designed to convert the high-speed, low-torque output of the engine into the high-torque, low-speed rotation required by the cutting blades.
- Blade Synchronization: In mowers with multiple cutting blades, the gearbox ensures that all blades rotate at the same speed and remain synchronized. This ensures an even and consistent cutting pattern.
- Adjustable Cutting Height: Many mower gearboxes are equipped with mechanisms that allow operators to adjust the cutting height of the blades. This feature enables users to customize the lawn’s appearance and accommodate different grass lengths.
- Direction Control: Some mower gearboxes are designed to provide the ability to switch between forward and reverse directions, allowing the mower to navigate obstacles or change mowing patterns.
Mower gearboxes are available in various designs and configurations to suit different types of mowers, such as rotary mowers, flail mowers, reel mowers, and more. They play a crucial role in ensuring efficient and effective lawn maintenance by delivering the power and torque needed to achieve clean and even cuts.
editor by CX 2023-12-15
China Good quality 42mm Metal Cutted Gear Box High Precious Low Noise Planetary Gearbox gearbox engine
Product Description
Product overview:
Planetary gearheads feature extremely high power transmission with a very short design. The modular design and the scaled stages provide the basis for a customer-specific solution. Metal components make use in a wide range of applications possible.At the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in 2 ball bearings so that it can withstand high axial and radial loads. The gearboxes are customized, e.g. for use in especially low ambient temperatures, or as high-power gearboxes with reinforced output shafts, or with special lubricants for very long service life.
Typical applications:
- ATM in bank,Robot,Door-lock,Auto shutter, USB fan,Slot machine,Money detector, Coin refund devices
- Currency count machine, Towel dispensers, Automatic doors,Peritoneal machine
- Automatic TV rack, Office equipemt ,Household appliances,Automatic, medical screwdriver, robotic arms
- Lab stirrer, Cosmetology instrument, Medical devices, Hairdressing equipment,Cameras,Health-care articles
Miscellanea:
- Please contact us to get detailed specifications and drawings for the geared motor you’re looking for.
- We are able to design and produce the geared motor you specified.(OEM & ODM).
- Please visit us at silent to get more information.
| Application: | Motor |
|---|---|
| Function: | Change Drive Torque |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Adjusting Tension on a Mower Gearbox Belt
Proper tension adjustment of the gearbox belt in your mower is crucial for optimal performance and belt longevity. Follow these steps to adjust the tension:
- Preparation: Turn off the mower’s engine and disconnect the spark plug wire to ensure safety.
- Locate the Adjustment Mechanism: Identify the tension adjustment mechanism on the mower. This could be a tensioning bolt, an adjustable bracket, or another mechanism depending on the mower model.
- Loosen Bolts: If your mower has tensioning bolts, slightly loosen the mounting bolts securing the gearbox in place. This allows the gearbox to move and adjust tension.
- Adjust Tension: Use the tension adjustment mechanism to increase or decrease the tension on the belt. Refer to your mower’s manual for recommended tension specifications.
- Check Tension: After adjusting, check the tension by pressing down on the belt at a midpoint between the pulleys. The belt should give a little, but not excessively. Also, check for proper alignment of the pulleys.
- Tighten Bolts: Once the tension is set correctly, tighten the mounting bolts of the gearbox to secure it in place.
- Test Operation: Reconnect the spark plug wire and start the mower to observe the belt’s operation. Listen for any unusual noises and monitor the belt for proper engagement with the pulleys.
Regularly checking and adjusting the tension of the gearbox belt ensures efficient power transmission and prevents premature wear. If you’re unsure about the proper tension adjustment, consult your mower’s manual or seek assistance from a professional.
Lifespan of a Typical Mower Gearbox
The lifespan of a mower gearbox can vary depending on several factors, including the quality of the gearbox, maintenance practices, usage frequency, and operating conditions. On average, a well-maintained and high-quality mower gearbox can last between 5 to 10 years or even more.
Regular maintenance, such as checking and maintaining the oil level, cleaning and lubricating components, and addressing any issues promptly, can significantly extend the lifespan of a mower gearbox. Quality components, proper usage, and adherence to manufacturer guidelines also play a crucial role in determining how long a mower gearbox will last.
If you start noticing signs of wear, performance issues, or unusual noises from the gearbox, it’s important to address them promptly to prevent further damage and potentially extend the gearbox’s lifespan.
Role of a Mower Gearbox
A mower gearbox is a crucial component in various types of mowers and lawn maintenance equipment. Its primary role is to transfer power from the mower’s engine to the cutting blades, enabling the blades to rotate and perform the cutting or mulching action. Mower gearboxes are designed to handle the specific requirements of mowing tasks, providing the necessary torque and speed conversion to effectively cut grass, weeds, and other vegetation.
The key functions of a mower gearbox include:
- Power Transmission: The mower gearbox transfers power generated by the engine to the cutting blades. This power transmission is necessary to rotate the blades at the required speed for efficient cutting.
- Torque Conversion: Mower gearboxes are designed to convert the high-speed, low-torque output of the engine into the high-torque, low-speed rotation required by the cutting blades.
- Blade Synchronization: In mowers with multiple cutting blades, the gearbox ensures that all blades rotate at the same speed and remain synchronized. This ensures an even and consistent cutting pattern.
- Adjustable Cutting Height: Many mower gearboxes are equipped with mechanisms that allow operators to adjust the cutting height of the blades. This feature enables users to customize the lawn’s appearance and accommodate different grass lengths.
- Direction Control: Some mower gearboxes are designed to provide the ability to switch between forward and reverse directions, allowing the mower to navigate obstacles or change mowing patterns.
Mower gearboxes are available in various designs and configurations to suit different types of mowers, such as rotary mowers, flail mowers, reel mowers, and more. They play a crucial role in ensuring efficient and effective lawn maintenance by delivering the power and torque needed to achieve clean and even cuts.
editor by CX 2023-10-26