Product Description
Our main products, steel gearboxes ,gear systems for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Customized metal parts specification
| Product type | Custom speed transmission metal gearbox ,OEM planetary gear systems , speed reducer , motor gears , custom automatic motor gearbox factory |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
Workshop
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Differences between Manual and Automatic Mower Gearboxes
Manual and automatic mower gearboxes differ in their operation, control, and convenience:
- Operation: Manual gearboxes require the user to engage and disengage gears manually using a clutch or lever. Automatic gearboxes, on the other hand, change gears automatically based on speed and load conditions.
- Control: Manual gearboxes provide more direct control over gear selection, allowing the user to choose the appropriate gear for specific tasks. Automatic gearboxes, however, offer a hands-free experience with gear changes managed by the gearbox itself.
- Convenience: Automatic gearboxes are more convenient for users who prefer a hassle-free experience. They eliminate the need to manually shift gears, making operation simpler and more user-friendly.
- Complexity: Automatic gearboxes are more complex in design compared to manual ones due to the presence of sensors, electronic controls, and additional components required for automatic shifting.
- Efficiency: Manual gearboxes can provide better control over power delivery and may be more efficient in certain situations. However, automatic gearboxes optimize gear changes for fuel efficiency and performance.
- Cost: Automatic gearboxes are generally more expensive to manufacture and repair due to their complexity. Manual gearboxes are simpler and often more affordable.
The choice between manual and automatic mower gearboxes depends on user preference, the level of control desired, and the intended use of the mower. Both types have their advantages and disadvantages, and the decision should be based on the user’s needs and priorities.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-05-07
China Good quality Low Speed High Output Torque Planetary Gearbox for Hydraulic Motor agricultural gearbox generator
Product Description
Elite HFB series provides the safest and most effective solution for cranes, excavators and forestry machines. Its compact design allows it to perfectly fit cranes, excavators and special equipment where installation space is limited.
Key features
Compact structure
High performance
Notchless ground tooth root
Integrated disc-brake
Suitable for various hydraulic motors
High availability by highest teeth and production quality
Interchangeable solutions
| 1 | Materials |
All torque-bearing gearbox components are made of top-quality casehardened and tempered steels. |
| 2 | Gearbox structure |
All sun gears and planet wheels are case-hardened and ground. The ring gears are made of high-strength tempered steel, which is also used for the forged planetary supports. Well thought-out construction principles ensure an even load distribution of the individual stages and therefore a high performance density. In addition, the gearboxes are characterised by an integral design optimised to reduce the number of components to a minimum, thereby also minimising the number of sealing points. |
| 3 | Bearings |
All rotation parts run on rotation element bearings .Ball bearings are used to support the input gearing,cylindrical Roller Bearings for the planet wheels and tapered Roller Bearings are used on the output gearing . |
| 4 | Seals |
Travel drives and winch drives use floating oil seals, slewing drives use rotating glyd ring seals. |
In conclusion, ELITE Hydraulic offers quality, value, and professional power transmission solutions that cater to a wide variety of industries. With their expertise, experience, and commitment to customer satisfaction, you can be sure that you’re in safe hands when working with them. Whether you need travel gearbox, electrical drive, travel drive,slew gearbox,winche gearbox,cutter gearbox,truck mixer gearbox,twin shaft mixer or other hydraulic transmission solutions, you can trust ELITE Hydraulic to provide you with the best possible solutions. Contact them today to learn more about their power transmission products and services.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Step: | Three-Step |
| Type: | Planetary Gear Box |
| Input Speed: | 4000rpm |
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by Dream 2024-05-02
China high quality High Worm Wheel Speed Reducer Quality Worm Wheel Gearbox cycloidal gearbox
Product Description
MaHangZhou CHINAMFG Precision Machniery co.,ltd is a private enterprise, which is the largest manufacturer specializing in designing and manufacturing slewing rings in China more than 30 years. It is the unique enterprise on Stock market.
The product range is from ø100mm- ø5000mm,including more than 3000 types. The main type includes Single-row ball, Double-row ball, Single-row cross-roller, Tri-roller etc. Slewing Ring is widely used in construction machines, engineering machines, CHINAMFG machines, metallurgical machines, light industrial machines, wind generators, medical treatment CT machines etc. The product export to US, Russia, Italy, French, German, Japan, South Asian.The company has achieved GJB9001B-2009 quality management system, ISO9001:2008 quality management system, ISO14001:2004 environment management system and OHSAS18001:1999 occupational health and safety management system certification.
The National test center has more than 40 detecting and analytical instruments, like Gantry three-dimensional measuring machine, universal materials tester , shock testing machine, Comprehensive function test bench, electromagnetic vibration generator system, High and low temperature test rig and direct-reading spectrometer etc. The whole processes quality control from chemical composition of raw materials to processing precision of products has been realized
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Feature: | High Speed, Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant, Steel |
|---|---|
| Step: | Multi-Step |
| Installation: | Horizontal |
| Transmission Form: | Worm |
| Type: | Single-Row Ball |
| Origin: | China |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Using Synthetic Oil in Your Mower Gearbox
Yes, you can use synthetic oil in your mower gearbox, and in many cases, it’s recommended for its benefits. Synthetic oils offer several advantages over conventional oils:
- Improved Lubrication: Synthetic oils provide better lubrication, reducing friction and wear on gearbox components.
- Temperature Stability: Synthetic oils perform well in a wide range of temperatures, ensuring consistent lubrication in both hot and cold conditions.
- Resistance to Breakdown: Synthetic oils have a higher resistance to thermal breakdown, which helps them maintain their properties and effectiveness over time.
- Extended Oil Change Intervals: Synthetic oils often last longer than conventional oils, allowing for extended oil change intervals.
- Reduced Deposits: Synthetic oils tend to produce fewer deposits and sludge in the gearbox, keeping it cleaner.
Before switching to synthetic oil, it’s important to:
- Check the manufacturer’s recommendations: Confirm whether your mower’s gearbox is compatible with synthetic oil.
- Choose the right viscosity: Select a synthetic oil with the appropriate viscosity rating for your mower’s gearbox.
- Ensure proper mixing: If you’re switching from conventional to synthetic oil, it’s a good practice to thoroughly drain the old oil before adding the synthetic oil.
Using synthetic oil can contribute to the overall performance and longevity of your mower gearbox. However, always refer to your mower’s manual and the oil manufacturer’s recommendations for the best results.
Function of a Mower Gearbox
A mower gearbox operates through a series of gears and components that work together to transmit power and convert the rotational motion of the engine into the cutting action of the blades. Here’s how a typical mower gearbox works:
- Power Input: The mower gearbox receives power from the mower’s engine via a drive shaft.
- Gear Reduction: The gearbox contains a set of gears that are arranged in specific ratios to achieve the required torque and speed conversion. The input gear, connected to the drive shaft, meshes with one or more intermediate gears.
- Torque Conversion: As the input gear turns, it drives the intermediate gears. The gear arrangement within the gearbox results in a reduction of speed and an increase in torque. This is essential for providing the cutting blades with the necessary force to cut through vegetation.
- Blade Connection: The output shaft of the gearbox is connected to the cutting blades. As the gearbox output shaft rotates, it transfers the torque to the blades, causing them to spin.
- Blade Rotation: The rotational motion of the blades is what enables them to cut through grass and other vegetation. The increased torque generated by the gearbox allows the blades to effectively perform cutting or mulching actions.
Modern mower gearboxes are designed for efficiency, durability, and precision. They are often equipped with ball bearings, seals, and lubrication to minimize friction and ensure smooth operation. Some mower gearboxes also include additional features such as adjustable cutting heights, blade synchronization, and directional control to enhance the versatility of the mower.
editor by CX 2024-04-24
China high quality CZPT Speed Reducer Hard Tooth Surface Extruder Gearbox gearbox for agricultural machinery
Product Description
ZLYJ speed reducer hard tooth surface extruder gearbox
< ABOUT TILI
Technical data
| Product Name | ZLYJ speed reducer hard tooth surface extruder gearbox |
| Power | 0.12KW~160KW |
| Torque | 1.4N · m ~ 36600N · m |
| Output speed | 0.06 ~ 1090r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ,LYC, HRB, CZPT ,etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Efficiency | 95%~96% (depends on the transmission stage) |
| Bearing output mode | parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Choosing the Right Agricultural Gearbox
There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.
Bevel gearboxes
Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.
Shaft-mounted
Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
Shaft-mounted with bearings
If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.
CZPT gearboxes
The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.
Bevel gearboxes with bearings
The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
Bevel gearboxes with CZPT gearboxes
The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
editor by Dream 2024-04-19
China Best Sales Motor Worm Gearbox for Packaging Industry Transmissionmanufacture Worm Speed Reducer Aluminium Alloy Gearbox with high quality
Product Description
Worm gearbox speed reducer electric motor dc are on sale with high quality for you
SMRV 571-150 worm gear box with flange and electric motor
SMRV+NMRV Double Stage Arrangement Reduction Gear Box
RV Series Worm Gearbox
worm speed reducer
nmrv worm gear motor
You can choose the 1 type that you need form these product introction.
If you have any question,please contact me.
HangZhou CZPT Machinery Co.,ltd is a company specialized in research, manufacture and service of speed gearbox. Ever since establishment, we have been persisting in technical innovation, advancing the techonology to our products while maintaining our strict quality controls. It is the reason that our products branding ”Xihu (West Lake) Dis.n” have enjoyed such successful global sales.
At present, our company mainly supplies 5 series products as RV worm gearbox, UDL series speed variator,PC series helical gear unit,G3 helical geared motor and SRC helical gearbox. The products are widely applied in the mechanical equipment field such as food and beverage,cement,package,chemical and dyeing, rubber and plastic, CNC machine tool,etc.
Our products have been processed ISO 9001 Quality System Certification and exported to Italy,Spain,Britain,Poland,Turkey.The USA and other European countries,earn the good reputation with our outstanding quality and service.
Customers first,customers satisfaction, excellent after sale service and incessant innovation are our tenet and motto. We will go all out to provide all the customers with high quality and service. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Choosing an Agricultural Gearbox
When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
Bevel gearboxes
Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
Closed-loop seals
A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.
Quality of materials
One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
Durability
Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
editor by CX 2024-04-12
China OEM High Speed Reducer Riduttori Epicicloidali Hydraulic Swing Gearbox Drive Re GB Ra Gba Dinamic Planetary with Great quality
Product Description
Company Profile
ZheJiang Zhongye Electromechanical Technology Co., LTD. (hereinafter referred to as: Zhongye Electromechanical) is located in HangZhou High-tech International Enterprise Port Building 19, Liandong U Valley, High-tech Zone, HangZhou , ZheJiang Province, China.with a total investment of over 300 million yuan. Specializing in hydraulic piston pump, hydraulic valve, hydraulic motor, hydraulic cylinder and other hydraulic components research and development and remanufacturing.
The founder, Mr. Min Yuchun, has been engaged in the hydraulic industry for 36 years, and has a profound cultural background and understanding of the hydraulic field. He has successively established HangZhou CHINAMFG Excavator Co., LTD., ZheJiang CHINAMFG Fluid Transmission Co., LTD. In order to expand the operation and increase the export trade business, he introduced 2 directors with foreign investment experience to set up ZheJiang Zhongye Electromechanical Technology Co., LTD.
At present, zhongye Electromechanical has close cooperation and exchanges with the leading universities in the field of fluid transmission in China, such as HangZhou Institute of Technology, and ZHangZhoug University, and has jointly established the “Fluid Transmission and Control Industry-University-Research Center” with HangZhou Institute of Technology, transforming scientific research theories into practical results. Determined to make the core characteristic service, and to do well, bigger, stronger, promote the common progress of the industry, drive the development of China’s hydraulic industry, to the world’s leading fluid transmission and control system.
Our Advantages
- We have a factory that produce pumps of KPM K3V/K5V/K7V series, The quality can be up to the same quality as the CHINAMFG , but the price is far below them. It has good cost performance because our boss has been in the hydraulic industry for 36 years, he is specializing in this technical research and is seriously at quality. If you have a market there, it will be a great advantage.
- In addition, we can also providing a variety of hydraulic parts for import brands. Some are we buy from CHINAMFG & CHINAMFG etc (china construction manufacturers )when they want to update the machine, but they has order the pumps motors…and the products will cause waste before they can be used, and we will buy from them that is why we can supply .
- Packaging: Adopt a variety of packaging and multiple protection to ensure the integrity of products.
- Double plastic bags: the inner layer is rust and oil proof, and the outer layer is double protection to prevent rain from affecting the external packaging and then affecting the product
- High elastic foam paper: secure and provide close protection to the product
- Wooden case: prevent direct impact on products during transportation
- Logistics: The company is equipped with logistics department and freight drivers to ensure the safety and timely delivery of goods to the designated place/warehouse/port.
- Certificates: CE and EAC (Russian customs union )
- Our factory is closed to ZheJiang port & HangZhou port.
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in polybag/foam boards and wooden cartons. If you have legally registered patent,we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% advance payment, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDP, DDU.
Q4. How about your delivery time?
A: Generally, it will take 3 to 7 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the freight.
Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery to ensure the quality of products.
Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,no matter where they come from.
Other Products
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Cylindrical Gear |
| Type: | Gear Reducer |
| Customization: |
Available
| Customized Request |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Common Problems with Mower Gearboxes and How to Fix Them
Mower gearboxes can experience various issues over time. Here are some common problems and their potential solutions:
- Leaking Oil: If you notice oil leaks, inspect the seals and gaskets. Replace any damaged components and refill the gearbox with the appropriate oil.
- Strange Noises: Unusual noises can indicate worn bearings or gears. Inspect the gearbox for wear and replace any damaged parts.
- Overheating: Overheating can result from low oil levels or excessive friction. Check the oil level and quality, and ensure proper lubrication.
- Poor Performance: If the mower gearbox isn’t performing as expected, check for loose belts, misaligned pulleys, or damaged gears. Adjust or replace parts as needed.
- Slipping Belts: Slipping belts can cause uneven cutting. Check the tension of the belts and adjust them to the manufacturer’s specifications.
- Lack of Power: If the mower lacks power, check the gearbox and belts for obstructions, and make sure the gears are functioning properly.
- Vibration: Excessive vibration can result from imbalanced blades or damaged gearbox components. Balance the blades and inspect the gearbox for wear.
- Stuck Gears: If gears become stuck, check for debris or damage. Clean the gearbox and replace any worn or damaged parts.
- Worn Bearings: Worn bearings can cause increased friction and noise. Replace worn bearings with new ones to maintain smooth operation.
- Seized Components: If parts are seized, such as pulleys or shafts, inspect for damage or corrosion. Lubricate or replace components as needed.
For any complex issues or if you’re unsure about repairs, it’s recommended to consult the mower’s manual or seek help from a professional technician or authorized service center.
Function of a Mower Gearbox
A mower gearbox operates through a series of gears and components that work together to transmit power and convert the rotational motion of the engine into the cutting action of the blades. Here’s how a typical mower gearbox works:
- Power Input: The mower gearbox receives power from the mower’s engine via a drive shaft.
- Gear Reduction: The gearbox contains a set of gears that are arranged in specific ratios to achieve the required torque and speed conversion. The input gear, connected to the drive shaft, meshes with one or more intermediate gears.
- Torque Conversion: As the input gear turns, it drives the intermediate gears. The gear arrangement within the gearbox results in a reduction of speed and an increase in torque. This is essential for providing the cutting blades with the necessary force to cut through vegetation.
- Blade Connection: The output shaft of the gearbox is connected to the cutting blades. As the gearbox output shaft rotates, it transfers the torque to the blades, causing them to spin.
- Blade Rotation: The rotational motion of the blades is what enables them to cut through grass and other vegetation. The increased torque generated by the gearbox allows the blades to effectively perform cutting or mulching actions.
Modern mower gearboxes are designed for efficiency, durability, and precision. They are often equipped with ball bearings, seals, and lubrication to minimize friction and ensure smooth operation. Some mower gearboxes also include additional features such as adjustable cutting heights, blade synchronization, and directional control to enhance the versatility of the mower.
editor by CX 2024-04-11
China manufacturer Zlyj-280-20 High Speed High Efficiency High Torque Integrated Extruder Gearbox gearbox assembly
Product Description
Product Description
This gearbox is designed for plastic extrusion machine. It meet JB/T9040-1999 standard. The gear is made of high-strength alloy steel and hardened by carburizing and quenching. The accuracy of grinding teeth is higher than Level 6 and the hardness is HRC 54-62. In the front of output shaft,we assemble a thrust bearing with high safety factor to bear the extrusion pressure of screw.
Detailed Photos
| Loading capacity sheet of CHINAMFG and ZSYJ reduction gearboxes | ||||||||||||||||||||
| Type | ZLYJ | ZSYJ | ||||||||||||||||||
| Spec | △ | △ | △ | △ | △ | △ | * | * | * | * | * | * | * | * | * | * | * | * | ||
| 112 | 133 | 146 | 173 | 200 | 225 | 250 | 280 | 315 | 330 | 375 | 395 | 420 | 450 | 500 | 560 | 630 | 450 | 560 | 530 | |
| -8 | -8 | -10 | -12.5 | -12.5 | -16 | -16 | -16 | -16 | -16 | -16 | -16 | -16 | -12 | -20 | -20 | -20 | -32 | -57 | -44 | |
| Normal input power(kw) n=1500rpm | ||||||||||||||||||||
| Ordinary reliable | 15 | 22 | 30.8 | 39 | 55 | 75 | 82.5 | 116 | 171 | _ | 260 | 300 | 315 | 332 | 450 | 600 | 825 | 240 | 240 | 370 |
| High reliable | 10 | 15 | 18.3 | 30.8 | 45 | 60 | 67 | 75 | 116 | 207 | 207 | 240 | 250 | 266 | 350 | 550 | 675 | 200 | 220 | 315 |
| Allowable output torque(N.m) | ||||||||||||||||||||
| Ordinary reliable | 800 | 1165 | 1962 | 2484 | 4379 | 6568 | 7643 | 11822 | 17427 | _ | 26497 | 3571 | 32102 | 38599 | 5571 | 76433 | 105095 | 48917 | 87134 | 103694 |
| High reliable | 525 | 764 | 1165 | 1962 | 3583 | 5334 | 6306 | 7643 | 11822 | 21000 | 21096 | 24380 | 25478 | 33885 | 44566 | 70063 | 85978 | 40764 | 79873 | 88280 |
| Recommended parameters of single-screw extruder machine reduction gearbox(Optional) | ||||||||
| Type | Spec. | Power/Kw | Speed-Input | Speed-Output | Load torque/N.m | Axial force/KN | Screw diameter | Length-Diameter Ratio |
| ZLYJ | 112-8 | 5.5 | 800 | 100 | 525 | 35 | less than 35 | 25:1 |
| 113-8 | 6 | 800 | 100 | 764 | 39 | 50 | 25:1 | |
| 146-10 | 11 | 1000 | 100 | 1050 | 54 | 55 | 25:1 | |
| 173-10 | 18.5 | 900 | 90 | 1962 | 110 | 65 | 25:1 | |
| 200-12.5 | 30 | 1000 | 80 | 3581 | 155 | 75 | 25:1 | |
| 225-12.5 | 45 | 1000 | 80 | 5371 | 180 | 90 | 25:1 | |
| 250-16 | 55 | 1120 | 70 | 7503 | 192 | 105 | 25:1 | |
| 280-16 | 75 | 960 | 60 | 7643 | 258 | 110 | 25:1 | |
| 315-16 | 85 | 960 | 60 | 13528 | 287 | 120 | 25:1 | |
| 330-16 | 110 | 960 | 60 | 17528 | 360 | 135 | 25:1 | |
| 375-16 | 132 | 960 | 60 | 21008 | 390 | 150 | 25:1 | |
| 395-16 | 185 | 960 | 60 | 29442 | 400 | 160 | 25:1 | |
| 420-16 | 160/220 | 960 | 60 | 31831 | 430 | 160/170 | ||
| 450-20 | 213 | 1000 | 60 | 40640 | 500 | 180 | 25:1 | |
| 500-20 | 220 | 1000 | 50 | 42571 | 550 | 180 | 25:1 | |
| 560-17 | 440 | 1000 | 50 | 84034 | 700 | 200 | 25:1 | |
| 630-10 | 540 | 1000 | 50 | 15712 | 770 | 250 | 25:1 | |
| ZSYJ | 450-32 | 200 | 1500 | 47 | 4 0571 | 500 | 165 | 25:1 |
| 560-57 | 220 | 1500 | 26 | 80802 | 700 | 190 | 25:1 | |
Company Profile
Zhe jiang yifan gear box group CO., LTD was set up in 1970. It specializes in developing and producing small and medium-sized marine gearboxes, plastic extruder slowdown bins, Z4 DC motors,generators and so on.There are mainly 300 moreproduction equipments,including more than60 big,fine and expensive ones. The area of our company is 110, 000 square meters.There are 350 staff,and 25%of the total number are the middle and senior technical members. Since the venture,we commit toresearching and developing new products,and keeping improving the technology. We pay great attention to the after-salesservice. All of these efforts increase the developing footsteps of our company. We have strong technical strength , sophisticatedprocessing equipments,advanced products detection equipments,and own a complete security system including productsdesigned,mechanical processing,unit assembly,testing before coming out from the factory and after-sales service. Ourproducts have passed the ISO9001 Quality System Certification.
Certifications
Our Advantages
1: High transmission efficiency
2: Smooth operation and low noise
3: Small size and high carrying capacity.
4: Easy to disassemble and easy to install.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Using Synthetic Oil in Your Mower Gearbox
Yes, you can use synthetic oil in your mower gearbox, and in many cases, it’s recommended for its benefits. Synthetic oils offer several advantages over conventional oils:
- Improved Lubrication: Synthetic oils provide better lubrication, reducing friction and wear on gearbox components.
- Temperature Stability: Synthetic oils perform well in a wide range of temperatures, ensuring consistent lubrication in both hot and cold conditions.
- Resistance to Breakdown: Synthetic oils have a higher resistance to thermal breakdown, which helps them maintain their properties and effectiveness over time.
- Extended Oil Change Intervals: Synthetic oils often last longer than conventional oils, allowing for extended oil change intervals.
- Reduced Deposits: Synthetic oils tend to produce fewer deposits and sludge in the gearbox, keeping it cleaner.
Before switching to synthetic oil, it’s important to:
- Check the manufacturer’s recommendations: Confirm whether your mower’s gearbox is compatible with synthetic oil.
- Choose the right viscosity: Select a synthetic oil with the appropriate viscosity rating for your mower’s gearbox.
- Ensure proper mixing: If you’re switching from conventional to synthetic oil, it’s a good practice to thoroughly drain the old oil before adding the synthetic oil.
Using synthetic oil can contribute to the overall performance and longevity of your mower gearbox. However, always refer to your mower’s manual and the oil manufacturer’s recommendations for the best results.
Key Components of a Mower Gearbox
A mower gearbox is a complex mechanical assembly consisting of various components that work together to transmit power and control the cutting blades. The key components of a mower gearbox include:
- Input Shaft: The input shaft is connected to the mower’s engine via a drive shaft. It receives the rotational power from the engine and transfers it to the gearbox.
- Gears: Gears are essential components responsible for transmitting and converting torque and speed. Mower gearboxes contain a set of gears, including input gears, intermediate gears, and output gears, that mesh together to achieve the desired torque and speed ratios.
- Output Shaft: The output shaft is connected to the cutting blades. It receives the torque from the gearbox and transfers it to the blades, causing them to rotate and perform the cutting action.
- Bearings: Bearings support the rotating shafts and gears within the gearbox, reducing friction and ensuring smooth movement. Ball bearings or roller bearings are commonly used to enhance the gearbox’s efficiency and longevity.
- Lubrication System: Mower gearboxes require proper lubrication to minimize friction and wear between moving parts. Lubrication ensures that the gears and bearings operate smoothly and efficiently.
- Housing: The gearbox housing encloses and protects the internal components from external elements. It also contains the lubricating oil and prevents dirt and debris from entering the gearbox.
- Seals: Seals prevent the entry of contaminants such as water, dust, and dirt into the gearbox. They play a critical role in maintaining the integrity of the lubrication system and protecting the internal components.
- Clutches and Brakes: Some mower gearboxes feature clutches and brakes that allow for engagement and disengagement of the cutting blades. These components provide control over the cutting action and enable safe operation.
- Adjustment Mechanisms: Depending on the type of mower, the gearbox may include adjustment mechanisms for setting the cutting height or angle of the blades. These mechanisms enhance the mower’s versatility and performance.
The combination of these components within the mower gearbox ensures the effective transmission of power and precise control over the cutting blades, resulting in efficient and accurate mowing operations.
editor by CX 2024-03-11
China high quality China Gear DCY/DBY/DFY Conical Cylindrical Hardened Tooth Surface Speed gearbox gearbox and motor
Product Description
| Model Number | DCY/DBY/DFY Conical Cylindrical Hard Tooth Surface Gear Reducer | No. | 180-800 |
| Assembly Method | 1-9 | Input Speed: | 600-1500r/min |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | 1.25-6.3 | Brand | FOX MOTOR |
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| Application: | Motor, Machinery, Agricultural Machinery, Conveyor |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Cylindrical gear |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | stage 1-4 |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Upgrading Your Mower Gearbox for Improved Performance
If you’re looking to enhance the performance of your mower, upgrading the gearbox can be a viable option. Here’s what you should consider:
- Compatibility: Ensure that the upgraded gearbox is compatible with your mower’s make and model. Check for compatibility in terms of mounting, gear ratios, and power requirements.
- Performance Requirements: Identify the specific performance improvements you’re seeking. Whether it’s increased cutting power, improved speed, or better torque, choose a gearbox that aligns with your goals.
- Quality: Opt for a high-quality gearbox from reputable manufacturers. A superior gearbox will not only provide better performance but also greater durability and longevity.
- Professional Installation: Upgrading a gearbox might require technical expertise. Consider seeking professional assistance to ensure proper installation and integration with your mower.
- Cost-Benefit Analysis: Assess the cost of the upgrade against the expected performance gains. A well-calculated decision will help you determine if the upgrade is worth the investment.
- Warranty and Support: Choose an upgraded gearbox that comes with a warranty and reliable customer support. This provides peace of mind in case any issues arise after installation.
- Maintenance Considerations: Understand the maintenance requirements of the upgraded gearbox. Regular maintenance is essential to maintain its performance and longevity.
Upgrading your mower gearbox can indeed lead to improved performance, but it’s important to carefully research and choose the right gearbox for your specific needs. Consulting with experts and considering all factors can help you make an informed decision.
Using Synthetic Oil in Your Mower Gearbox
Yes, you can use synthetic oil in your mower gearbox, and in many cases, it’s recommended for its benefits. Synthetic oils offer several advantages over conventional oils:
- Improved Lubrication: Synthetic oils provide better lubrication, reducing friction and wear on gearbox components.
- Temperature Stability: Synthetic oils perform well in a wide range of temperatures, ensuring consistent lubrication in both hot and cold conditions.
- Resistance to Breakdown: Synthetic oils have a higher resistance to thermal breakdown, which helps them maintain their properties and effectiveness over time.
- Extended Oil Change Intervals: Synthetic oils often last longer than conventional oils, allowing for extended oil change intervals.
- Reduced Deposits: Synthetic oils tend to produce fewer deposits and sludge in the gearbox, keeping it cleaner.
Before switching to synthetic oil, it’s important to:
- Check the manufacturer’s recommendations: Confirm whether your mower’s gearbox is compatible with synthetic oil.
- Choose the right viscosity: Select a synthetic oil with the appropriate viscosity rating for your mower’s gearbox.
- Ensure proper mixing: If you’re switching from conventional to synthetic oil, it’s a good practice to thoroughly drain the old oil before adding the synthetic oil.
Using synthetic oil can contribute to the overall performance and longevity of your mower gearbox. However, always refer to your mower’s manual and the oil manufacturer’s recommendations for the best results.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2023-12-26
China high quality GS14 speed reducer,rotary reducer planetary reducer transmission gearbox supplier
Product Description
Product Description
| Reducer Model | Applicable Machine Model | Motor Install Hole | Housing Install Hole | Shaft Pinion Gear Diameter | Shaft Pinion Gear Height | Shaft Pinion No. Teeth | Weight/kg | ||
| A | B | C | H | Z | |||||
| GS14A11 | Liugong,Zoomlion240-260 Rotary | φ224 | 4-M16 | φ400 | 13-φ22 | φ216 | 104 | 15 | 223.67 |
| GS14A12 | Liugong50Ton Dual Rotary | φ224 | 4-M16 | φ400 | 11-φ22 | φ224 | 100.5 | 11 | 221.55 |
| GS14A14 | Sunward47-55Ton Dual Rotary | φ224 | 4-M16 | φ400 | 11-φ22 | φ224 | 100.5 | 11 | 221.33 |
| GS14A15 | Levol26Ton Rotary | φ224 | 4-M16 | φ400 | 12-φ22 | φ216 | 104 | 15 | 223.68 |
| GS14A16 | SDLG6550-6700 Dual Rotary | φ224 | 4-M16 | φ400 | 11-φ22 | φ224 | 100.5 | 11 | 221.41 |
| GS14A18 | XCMG200 Rotary | φ224 | 4-M16 | φ400 | 13-φ22 | φ216 | 104 | 15 | 224.81 |
| GS14 | XCMG235 Rotary | φ224 | 4-M16 | φ400 | 13-φ22 | φ216 | 104 | 15 | 224.56 |
| GS14A17 | 23Ton Rotary | φ224 | 4-M16 | φ400 | 13-φ22 | φ210 | 100 | 12 | 220.79 |
| GS14A05 | Sany600 Dual Rotary | φ224 | 4-M16 | φ400 | 11-φ22 | φ224 | 104 | 11 | 222.73 |
| GS14A01 | Xihu (West Lake) Dis.de21Ton Rotary | φ224 | 4-M16 | φ400 | 12-φ22 | φ216 | 104 | 15 | 224.17 |
| GS14A20 | SDLG550 Dual Rotary | φ224 | 4-M16 | φ400 | 11-φ22 | φ224 | 100.5 | 11 | 221.21 |
| GS14A19 | 55Ton Dual Rotary | φ224 | 4-M16 | φ400 | 11-φ22 | φ224 | 100.5 | 11 | 234.99 |
Company Profile
Junze Precision Machinery (ZheJiang ) Co., LTD., a wholly-owned subsidiary of Xihu (West Lake) Dis.n Group, was put into operation in October 2016 with a total investment of 250 million Yuan and a total construction area of 28,800 square meters. We mainly undertake coarse and finishing parts, reducer, gearbox, bridge and other supporting products, which are used in heavy machinery such as construction machinery excavator, high-speed railway and special industries. The construction of this project enables high-end parts finishing, reducer and bridge box production technology to reach the international advanced level.
Products: Mainly undertake coarse finishing parts, reducer, gearbox, bridge and other supporting products, which are used in construction machinery excavator, high-speed railway and other heavy machinery. The construction of this project enables high-end parts finishing, reducer and bridge box production technology to reach the international advanced level.
1. At present, the company has a technical research and development team of more than 70 people, more than 90% of which have more than 10 years of hydraulic product technology accumulation, has become the main force of the company to develop new products.
2, the company currently around the hydraulic excavator hydraulic parts, products have formed a series:
Three major systems have been developed:
Positive flow system, negative flow system, load sensing control system;
Five series:
6 ton products, 8 ton products, 20 ton products, 40 ton products, concrete series products.
Packing
Packing according to customer’s requirement
ODM & OEM are both ok, since we have a sophisticated R&D team and precise equipment with the yearly output of 35000 pieces.
Besides, we have another 4 brother companies belonging to our Xihu (West Lake) Dis.n Group. One is Xihu (West Lake) Dis.de Construction Machinery Co., Ltd, which manufactures excavators, 1 is ZheJiang Xihu (West Lake) Dis.n Paike Agricultural Machinery Co., Ltd, which is an agricultural machinery manufacturing enterprise integrating R&D, manufacturing, sales and service, 1 is ZheJiang Xihu (West Lake) Dis.n Casting Industry Co. Ltd which produces cast iron and other metals, the other is ZheJiang CHINAMFG Hydraulics Co., Ltd. which produces pumps, valves, motors.
So, please feel no hesitate to send your inquiries, we will offer you the best price in time and the thoughtful service forever.
| Application: | Motor, Machinery, Agricultural Machinery, Car, excavator |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Safety Precautions when Working with Mower Gearboxes
Working with mower gearboxes requires careful attention to safety to prevent accidents and injuries. Follow these safety precautions:
- Disconnect Power: Before performing any maintenance or adjustments, turn off the mower’s engine and disconnect the spark plug wire to prevent accidental starts.
- Wait for Cooling: Allow the gearbox to cool down if it has been running, as it can become hot during operation.
- Wear Protective Gear: Use appropriate personal protective equipment (PPE), such as gloves, safety glasses, and closed-toe shoes, to protect yourself from debris and moving parts.
- Stabilize the Mower: Make sure the mower is on a level surface and properly stabilized before attempting any work on the gearbox.
- Read the Manual: Refer to the mower’s manual for specific safety instructions and procedures related to gearbox maintenance.
- Use the Right Tools: Always use the correct tools for the job, and ensure they are in good condition. Incorrect tools can lead to accidents and damage.
- Avoid Loose Clothing: Wear clothing that fits well and doesn’t risk getting caught in moving parts.
- Keep Hands Clear: Keep your hands and fingers away from the gearbox and belts while the engine is running or while performing maintenance.
- Properly Ventilate: If you’re working in an enclosed space, ensure proper ventilation to prevent exposure to exhaust fumes.
- One Task at a Time: Focus on one task at a time. Avoid distractions and multitasking while working on the mower gearbox.
- Maintain a Clean Work Area: Keep the work area clean and organized to avoid tripping hazards and to ensure easy access to tools.
- Replace Guards and Covers: After performing maintenance, ensure all guards and covers are properly reinstalled before operating the mower.
- Dispose of Fluids Properly: If you need to drain fluids from the gearbox, dispose of them according to local regulations.
- Seek Professional Help: If you’re unsure about any maintenance or repairs, or if the task requires specialized knowledge, consult a professional or authorized service center.
Adhering to these safety precautions will help you work safely and effectively with mower gearboxes, reducing the risk of accidents and injuries.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Role of a Mower Gearbox
A mower gearbox is a crucial component in various types of mowers and lawn maintenance equipment. Its primary role is to transfer power from the mower’s engine to the cutting blades, enabling the blades to rotate and perform the cutting or mulching action. Mower gearboxes are designed to handle the specific requirements of mowing tasks, providing the necessary torque and speed conversion to effectively cut grass, weeds, and other vegetation.
The key functions of a mower gearbox include:
- Power Transmission: The mower gearbox transfers power generated by the engine to the cutting blades. This power transmission is necessary to rotate the blades at the required speed for efficient cutting.
- Torque Conversion: Mower gearboxes are designed to convert the high-speed, low-torque output of the engine into the high-torque, low-speed rotation required by the cutting blades.
- Blade Synchronization: In mowers with multiple cutting blades, the gearbox ensures that all blades rotate at the same speed and remain synchronized. This ensures an even and consistent cutting pattern.
- Adjustable Cutting Height: Many mower gearboxes are equipped with mechanisms that allow operators to adjust the cutting height of the blades. This feature enables users to customize the lawn’s appearance and accommodate different grass lengths.
- Direction Control: Some mower gearboxes are designed to provide the ability to switch between forward and reverse directions, allowing the mower to navigate obstacles or change mowing patterns.
Mower gearboxes are available in various designs and configurations to suit different types of mowers, such as rotary mowers, flail mowers, reel mowers, and more. They play a crucial role in ensuring efficient and effective lawn maintenance by delivering the power and torque needed to achieve clean and even cuts.
editor by CX 2023-11-27
China Custom 42 Stepper Motor Speed Reducer 25.5mm Depth Input Hole NEMA 17 Low Backlash High Torque Planetary Gearbox with Best Sales
Product Description
Company Profile
HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world.
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents, which makes CHINAMFG the most trustable and reliable manufacturer.
Product Parameters
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLE42-L1SW Planetry Gearbox | L1 | 4 | 9 | ||
| 5 | 9 | ||||
| 7 | 5 | ||||
| 10 | 5 | ||||
| Adapted motor | ∅5-24/ ∅22-2/F31-M3 | ||||
| Rated Input Speed (rpm) | 1000 | ||||
| Max Input Speed (rpm) | 2000 | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 96% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
Application Fields
Exhibition
HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CHINAMFG a good reputation in the market.
Certificates
Successful Projects
Packaging & Shipping
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Samples: |
US$ 40/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Troubleshooting Strange Noises from a Mower Gearbox
If you hear strange noises coming from your mower gearbox, follow these steps to troubleshoot the issue:
- Identify the Noise: Determine the type of noise, such as grinding, squealing, or knocking. Different noises can indicate various problems.
- Check Lubrication: Insufficient or contaminated lubrication can cause unusual noises. Check the gearbox’s oil level and condition and replace it if necessary.
- Inspect Gears and Bearings: Worn, damaged, or misaligned gears and bearings can generate noise. Inspect these components for wear, chipping, or misalignment.
- Tighten Fasteners: Loose bolts and fasteners can lead to vibration and noise. Check and tighten all fasteners connecting the gearbox to the mower.
- Check Belt Tension: A loose or misaligned drive belt can cause noise. Adjust the belt tension according to the manufacturer’s guidelines.
- Inspect Clutch Components: If your mower has a clutch, worn or damaged clutch components can create noise. Inspect the clutch assembly for any issues.
- Examine Blade Components: If the noise is related to blade engagement, check the blade assembly for damage, alignment, and balance.
- Clean Debris: Debris, dirt, and grass clippings can accumulate in the gearbox and cause noise. Clean the gearbox thoroughly and remove any obstructions.
- Seek Professional Help: If you can’t identify or fix the issue, consult a professional technician or service center for diagnosis and repair.
Regular maintenance and prompt identification of unusual noises can help prevent further damage and ensure the smooth operation of your mower gearbox.
Signs of a Faulty Mower Gearbox
A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:
- Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
- Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
- Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
- Leaking Oil: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
- Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
- Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
- Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
- Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.
If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.
editor by CX 2023-11-18