Product Description
product-group/mqhtswTUhgVW/Gear-Motor-catalog-1.html
Product Parameters
|
Item |
Gear motor |
|
OEM & ODM |
Accepted |
|
MOQ |
1000 units |
|
Capacity |
200,000 units/month |
|
Package |
Carton |
|
Place of Origin |
HangZhou/HangZhou, ZheJiang , China |
|
Delivery Date |
Depending on the quantity, please ask the salesman. |
|
Payment Terms |
30% advance, 70% balance |
|
Port of Shipment |
HangZhou / Hong Kong |
Detailed Photos
1. What kind of motor do you supply?
CHINAMFG specializes in making DC motors & gear motors with the diameter ranging from 6-80 mm; automotive motors and vibration motors are our strength area too; we also provide brushless motors.
2. What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3. Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4. Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5. Are you motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Toy |
|---|---|
| Layout: | Cycloidal |
| Hardness: | Soft Tooth Surface |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | Order Sample B3B corrugated Carton box
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Common Problems with Mower Gearboxes and How to Fix Them
Mower gearboxes can experience various issues over time. Here are some common problems and their potential solutions:
- Leaking Oil: If you notice oil leaks, inspect the seals and gaskets. Replace any damaged components and refill the gearbox with the appropriate oil.
- Strange Noises: Unusual noises can indicate worn bearings or gears. Inspect the gearbox for wear and replace any damaged parts.
- Overheating: Overheating can result from low oil levels or excessive friction. Check the oil level and quality, and ensure proper lubrication.
- Poor Performance: If the mower gearbox isn’t performing as expected, check for loose belts, misaligned pulleys, or damaged gears. Adjust or replace parts as needed.
- Slipping Belts: Slipping belts can cause uneven cutting. Check the tension of the belts and adjust them to the manufacturer’s specifications.
- Lack of Power: If the mower lacks power, check the gearbox and belts for obstructions, and make sure the gears are functioning properly.
- Vibration: Excessive vibration can result from imbalanced blades or damaged gearbox components. Balance the blades and inspect the gearbox for wear.
- Stuck Gears: If gears become stuck, check for debris or damage. Clean the gearbox and replace any worn or damaged parts.
- Worn Bearings: Worn bearings can cause increased friction and noise. Replace worn bearings with new ones to maintain smooth operation.
- Seized Components: If parts are seized, such as pulleys or shafts, inspect for damage or corrosion. Lubricate or replace components as needed.
For any complex issues or if you’re unsure about repairs, it’s recommended to consult the mower’s manual or seek help from a professional technician or authorized service center.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-05-17
China OEM CZPT CZPT Gear-Box/ Hw16 Small Cover Assembly Az2203210033 gearbox drive shaft
Product Description
SINOTRUK HOWO Gear-Box/ HW16 Little Cover Assembly AZ2203210033
| Model | Rated Input Torque(Nm) | Weight(kg) | Fuel Volume(L) | Total Length(mm) | Aluminum Case is Optional |
| HW15710 | 1500 | 342 | 12 | 843 | Yes |
| HW15710C | 1650 | 342 | 12 | 843 | Yes |
| HW19710 | 1900 | 355 | 12 | 843 | Yes |
| HW19710C | 2100 | 355 | 12 | 843 | Yes |
| HW23710 | 2300 | 359 | 12 | 859 | |
| HW23710C | 2500 | 359 | 12 | 859 |
Ratio of every SpeedType and Parameters of Optional Power Take Off
We can provide:
TRUCK
Sales Chinese trucks and construction machinery, Provide modificationsu, pgrades, consulting services
SPARE TRUCK
Supply China Truck spare parts and construction machinery parts. Products Include: CHINAMFG HOWO, CHINAMFG Power, Fonton, Shacman, SHXIHU (WEST LAKE) DIS.I, SDLG
SERVICE
Provide cargo warehousing, packaging, shipping and export agency services
Agent procurement, inspection The inspection agency
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Gearbox |
|---|---|
| Material: | Steel |
| Muffler Type: | Rear Muffler |
| Deck: | Double |
| Part No.: | Wg2203210033 |
| Transport Package: | Wood |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Choosing the Right Mower Gearbox for Your Lawn Mower
Choosing the right mower gearbox for your lawn mower involves considering several important factors to ensure compatibility, performance, and longevity:
- Mower Type: Different types of mowers, such as rotary mowers, reel mowers, and flail mowers, may require specific gearbox designs. Choose a gearbox that matches your mower type.
- Power and Torque: Calculate the power and torque requirements of your mower to ensure the gearbox can handle the load without straining.
- Mounting Compatibility: Ensure the gearbox’s mounting points match those of your mower. Compatibility is essential for proper installation and function.
- Shaft Size and Type: Consider the size and type of shafts on both the gearbox and the mower to ensure they can be connected securely.
- Gear Ratio: Choose a gear ratio that provides the desired cutting or mowing speed for your specific application.
- Quality and Brand: Opt for a reputable brand known for producing high-quality gearboxes. Quality components contribute to durability and performance.
- Maintenance Requirements: Consider the maintenance needs of the gearbox and choose one that aligns with your willingness to perform regular maintenance.
- Budget: While quality is important, consider your budget and aim for the best quality gearbox that fits within your financial constraints.
Consult your mower’s manual or a professional for guidance on selecting the right gearbox for your specific mower model and application. Choosing the right gearbox ensures efficient operation and extends the lifespan of your lawn mower.
Maintaining a Mower Gearbox
Maintaining a mower gearbox is crucial to ensure its longevity, performance, and safe operation. Here are the key steps to effectively maintain a mower gearbox:
- Regular Inspection: Periodically inspect the gearbox for signs of wear, damage, or leaks. Check for any unusual noises or vibrations during operation.
- Lubrication: Follow the manufacturer’s guidelines for lubrication. Ensure the gearbox is properly lubricated with the recommended oil to minimize friction and reduce wear on moving parts.
- Cleaning: Keep the gearbox clean by removing dirt, debris, and grass clippings that can accumulate around the housing. Clean the exterior as well as the cooling fins to prevent overheating.
- Belt Tension: If the mower has belts connected to the gearbox, maintain proper belt tension according to the manufacturer’s recommendations. Loose or overly tight belts can affect the gearbox’s performance.
- Bearing Inspection: Check the bearings for any signs of wear, noise, or rough operation. Replace worn bearings to prevent damage to other components.
- Seals: Ensure that seals are intact and functioning properly. Replace damaged seals to prevent contaminants from entering the gearbox.
- Blade Maintenance: If the gearbox is associated with cutting blades, regularly sharpen and balance the blades to reduce strain on the gearbox. Replace any damaged or worn blades.
- Tighten Fasteners: Check and tighten all bolts, nuts, and fasteners that secure the gearbox components. Loose fasteners can lead to vibrations and misalignment.
- Alignment: Ensure that the gearbox is properly aligned with other components, such as the engine and cutting blades. Misalignment can cause excessive wear and reduce efficiency.
- Grease Fittings: If applicable, use grease fittings to lubricate specific components. Follow the manufacturer’s recommendations for greasing intervals.
- Professional Maintenance: If you’re unsure about certain maintenance tasks or notice significant issues, consider seeking professional maintenance or servicing for the gearbox.
By following these maintenance practices, you can extend the lifespan of the mower gearbox and ensure that it operates smoothly and efficiently during mowing operations.
editor by CX 2024-05-15
China supplier CZPT CZPT Ctu3150 Travel&Track Drive 20000nm Small Planetary Gearbox Suppliers manufacturer
Product Description
Elite GFT Travel Drives are unsurpassed by any crawler or milling machines. Thanks to compact, rugged design, high torque and load capabilities, and optional mechanical lifetime seals, these solutions are the best possible option for the machine. All units are available with a fail-safe parking brake and most have the option of cartridge type fixed or variable systems.
Features:
Compact structure and space-saving design
Robust main bearing system
High torque capacity
High load capacity
Integrated static multiple disk parking brake
Optional Disconnect device for towing
Optional Quick disconnection device
Simple mounting
Easy oil change
Low-noise running operation
Specifications:
| Model | HFT571T |
| Max. output torque: | 20000 N.m |
| Input speed |
up to 4,000 rpm |
| Ratio: | 2-stage: 17, 20, 22, 27, 32, 38, 46, 50, 54 2-stage:78,88,90,102,120,140,153,170,227 |
| Brake options |
Hydraulically released parking brake on request |
| Dynamic Loading: | 232KN |
| Static Loading: | 420 KN |
| Applicable motors: | Cartridge axial piston hydraulic motors Flanged axial piston hydraulic motors Hydraulic orbit motors Electrical motors
|
| Application: | Travel for Track, Chain and Wheel driving machines |
In conclusion, ELITE Hydraulic offers quality, value, and professional power transmission solutions that cater to a wide variety of industries. With their expertise, experience, and commitment to customer satisfaction, you can be sure that you’re in safe hands when working with them. Whether you need travel gearbox, electrical drive, travel drive,slew gearbox,winche gearbox,cutter gearbox,truck mixer gearbox,twin shaft mixer or other hydraulic transmission solutions, you can trust ELITE Hydraulic to provide you with the best possible solutions. Contact them today to learn more about their power transmission products and services.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Hardness: | Hardened Tooth Surface |
| Step: | Three-Step |
| Type: | Planetary Gear Box |
| Warranty: | 18 Months |
| Customization: |
Available
| Customized Request |
|---|
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by Dream 2024-05-13
China Hot selling Custom High Precision Small Gearbox Ratio 3: 1-500: 1, Automatic Speed Reducer Servo Motor Planetary Metal Gears with Input Flange gearbox engine
Product Description
Our main products, steel gearboxes ,gear systems for motors through powder metallurgy processing.
We specialize in designing and manufacturing highly engineered, custom gear parts , gearbox , components and assemblies. Our professional staff are geared towards providing customers with high quality products and excellent service .
In a simple planetary gearbox setup, input power turns the sun gear at high speed. The planets, spaced around the central axis of rotation, mesh with the sun as well as the fixed ring gear, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called carrier. As the planet carrier turns, it delivers low-speed, high-torque output. The Sun Gear Gets The Input While The 3 Planet Gears Provide The Ouput Via A Planet Carrier .
Our gearbox,Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Customized metal parts specification
| Product type | Custom speed transmission metal gearbox ,OEM planetary gear systems , speed reducer , motor gears , custom automatic motor gearbox factory |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Powder metallurgy (PM) is a metal parts / components fabrication way and made from metal powders material . The process of powder metallurgy (PM) is blending fine powder materials , press them into a desired shape or form compacting , and heating the compressed material in a controlled atmosphere to CHINAMFG the material sintering .PM process can avoid , or greatly reduce the need to use metal removal processes,thereby drastically reducing yield losses in manufacture and oftern resulting in lower costs .
The powder metallurgy (PM) consist 3 steps : powder blending,compaction and sintering .Common products include gears , structural metal parts , bushings used for automobiles , appliances and powder equipments .
Advantages of powder metallurgy
Products made by powder metallurgy (PM) generally do not need further finishing , because produces good surface finish.
Maintains close dimensional tolerances
Provides materials which may be heat treated for increased strength or enhanced wear resistance .
There is less wastage of raw material , can be very economical for mass production .
Complex shapes parts can be made . Provides controlled porosity for self-lubrication or filtration.
Suits to high volume parts productions requirements .
Custom metal parts
Workshop
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Differences between Manual and Automatic Mower Gearboxes
Manual and automatic mower gearboxes differ in their operation, control, and convenience:
- Operation: Manual gearboxes require the user to engage and disengage gears manually using a clutch or lever. Automatic gearboxes, on the other hand, change gears automatically based on speed and load conditions.
- Control: Manual gearboxes provide more direct control over gear selection, allowing the user to choose the appropriate gear for specific tasks. Automatic gearboxes, however, offer a hands-free experience with gear changes managed by the gearbox itself.
- Convenience: Automatic gearboxes are more convenient for users who prefer a hassle-free experience. They eliminate the need to manually shift gears, making operation simpler and more user-friendly.
- Complexity: Automatic gearboxes are more complex in design compared to manual ones due to the presence of sensors, electronic controls, and additional components required for automatic shifting.
- Efficiency: Manual gearboxes can provide better control over power delivery and may be more efficient in certain situations. However, automatic gearboxes optimize gear changes for fuel efficiency and performance.
- Cost: Automatic gearboxes are generally more expensive to manufacture and repair due to their complexity. Manual gearboxes are simpler and often more affordable.
The choice between manual and automatic mower gearboxes depends on user preference, the level of control desired, and the intended use of the mower. Both types have their advantages and disadvantages, and the decision should be based on the user’s needs and priorities.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2024-05-07
China wholesaler Small Industrial Worm Gearbox agricultural gearbox group
Product Description
RV series Characteristics
- RV – Sizes:–150
- Input Options: with input shaft, With Square flange,With Input Flange
- Input Power 0.06 to 11 kW
- RV-Size from 030 to 105 in die-cast aluminium alloy budy and over 110 in cast iron
- Ratios between 5 and 100
- Max torque 1550 N.m and admissible output radial loads max 8771 N
- Aluminium units are supplied complete with synthetic oil and allow for universal mounting positions, with no need to modify lubricant quantity
- Worm wheel: Copper (KK Cu).
- Loading capacity in accordance with: ISO 9001:2015/GB/T 19001-2016
- Size 030 and over are painted with RAL 5571 blue
- Worm gear reducers are available with diffferent combinations: NMRV+NMRV, NMRVpower+NMRV, JWB+NMRV
- NMRV, NRV+VS,NMRV+AS,NMRV+VS,NMRV+F
- Options: torque arm, output flange, viton oil seals, low/high temperature oil, filling/drain/breather/level plug,Small gap
Basic models can be applied to a wide range of power reduction ratios from 5 to 1000.
Warranty: One year from date of delivery.
| WORM GEARBOX | |||||
| SNW SERIES | Output Speed Range: | ||||
| Type | Old Type | Output Torque | Output Shaft Dia. | 14rpm-280rpm | |
| SNW030 | RV030 | 21N.m | φ14 | Applicable Motor Power: | |
| SNW040 | RV040 | 45N.m | φ19 | 0.06kW-11kW | |
| SNW050 | RV050 | 84N.m | φ25 | Input Options1: | |
| SNW063 | RV063 | 160N.m | φ25 | With Inline AC Motor | |
| SNW075 | RV075 | 230N.m | φ28 | Input Options2: | |
| SNW090 | RV090 | 410N.m | φ35 | With Square flange | |
| SNW105 | RV105 | 630N.m | φ42 | Input Options3: | |
| SNW110 | RV110 | 725N.m | φ42 | With Input Shaft | |
| SNW130 | RV130 | 1050N.m | φ45 | Input Options4: | |
| SNW150 | RV150 | 1550N.m | φ50 | With Input Flange |
Starshine Drive
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures
to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product
is a product inspection to determine the qualified products.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing an Agricultural Gearbox
When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.
Durability
Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.
Function
Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
Mechanism
The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.
Quality of materials
Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
Cost
When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
editor by Dream 2024-05-07
China Standard 3V Low Noise Small Worm Drive Planetary Gearbox differential gearbox
Product Description
3V Low Noise Small Worm Drive Planetary Gearbox
Product Description
Specification
OD12mm plastic planetary gearbox
3V voltage Low speed
High torque low cost
Can be customized
ratio: 96:1
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWPD012012-36 | 3.0 | 319 | 90 | 278 | 130 | 41 | 4.0 | 25.7 | 250 | 800 | 36 | 10.7 |
| ZWPD012012-64 | 3.0 | 174 | 90 | 156 | 135 | 54 | 5.3 | 29.5 | 350 | 1000 | 64 | 14.5 |
| ZWPD012012-96 | 3.0 | 116 | 90 | 104 | 135 | 81 | 7.9 | 350 | 1000 | 96 | ||
| ZWPD012012-144 | 3.0 | 77 | 90 | 69 | 135 | 122 | 11.9 | 350 | 1000 | 144 | ||
| ZWPD012012-216 | 3.0 | 52 | 90 | 46 | 135 | 182 | 17.9 | 350 | 1000 | 216 | ||
| ZWPD012012-256 | 3.0 | 44 | 95 | 39 | 135 | 162 | 15.9 | 33.3 | 550 | 1100 | 256 | 18.3 |
| ZWPD012012-384 | 3.0 | 29 | 95 | 26 | 135 | 243 | 23.8 | 550 | 1100 | 384 | ||
| ZWPD012012-576 | 3.0 | 19 | 95 | 17 | 135 | 365 | 35.7 | 550 | 1100 | 576 | ||
above specifications just for reference and customizable according to requirements.
Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Toy, Car, Home Application |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Customize |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Common Problems with Mower Gearboxes and How to Fix Them
Mower gearboxes can experience various issues over time. Here are some common problems and their potential solutions:
- Leaking Oil: If you notice oil leaks, inspect the seals and gaskets. Replace any damaged components and refill the gearbox with the appropriate oil.
- Strange Noises: Unusual noises can indicate worn bearings or gears. Inspect the gearbox for wear and replace any damaged parts.
- Overheating: Overheating can result from low oil levels or excessive friction. Check the oil level and quality, and ensure proper lubrication.
- Poor Performance: If the mower gearbox isn’t performing as expected, check for loose belts, misaligned pulleys, or damaged gears. Adjust or replace parts as needed.
- Slipping Belts: Slipping belts can cause uneven cutting. Check the tension of the belts and adjust them to the manufacturer’s specifications.
- Lack of Power: If the mower lacks power, check the gearbox and belts for obstructions, and make sure the gears are functioning properly.
- Vibration: Excessive vibration can result from imbalanced blades or damaged gearbox components. Balance the blades and inspect the gearbox for wear.
- Stuck Gears: If gears become stuck, check for debris or damage. Clean the gearbox and replace any worn or damaged parts.
- Worn Bearings: Worn bearings can cause increased friction and noise. Replace worn bearings with new ones to maintain smooth operation.
- Seized Components: If parts are seized, such as pulleys or shafts, inspect for damage or corrosion. Lubricate or replace components as needed.
For any complex issues or if you’re unsure about repairs, it’s recommended to consult the mower’s manual or seek help from a professional technician or authorized service center.
Role of a Mower Gearbox
A mower gearbox is a crucial component in various types of mowers and lawn maintenance equipment. Its primary role is to transfer power from the mower’s engine to the cutting blades, enabling the blades to rotate and perform the cutting or mulching action. Mower gearboxes are designed to handle the specific requirements of mowing tasks, providing the necessary torque and speed conversion to effectively cut grass, weeds, and other vegetation.
The key functions of a mower gearbox include:
- Power Transmission: The mower gearbox transfers power generated by the engine to the cutting blades. This power transmission is necessary to rotate the blades at the required speed for efficient cutting.
- Torque Conversion: Mower gearboxes are designed to convert the high-speed, low-torque output of the engine into the high-torque, low-speed rotation required by the cutting blades.
- Blade Synchronization: In mowers with multiple cutting blades, the gearbox ensures that all blades rotate at the same speed and remain synchronized. This ensures an even and consistent cutting pattern.
- Adjustable Cutting Height: Many mower gearboxes are equipped with mechanisms that allow operators to adjust the cutting height of the blades. This feature enables users to customize the lawn’s appearance and accommodate different grass lengths.
- Direction Control: Some mower gearboxes are designed to provide the ability to switch between forward and reverse directions, allowing the mower to navigate obstacles or change mowing patterns.
Mower gearboxes are available in various designs and configurations to suit different types of mowers, such as rotary mowers, flail mowers, reel mowers, and more. They play a crucial role in ensuring efficient and effective lawn maintenance by delivering the power and torque needed to achieve clean and even cuts.
editor by CX 2024-05-03
China manufacturer Scara Gear Reducer Small Harmonic Drive Systems Cheap Harmonic Gearbox planetary gearbox
Product Description
Company Profile
Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.
Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.
Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.
Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.
Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.
Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.
Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.
Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CHINAMFG of our harmonic reducers.
Our Advantages
High precision
A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.
Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen harmonic drive reducers with superior harmonic drive efficiency and long service time.
Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.
High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.
High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.
Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.
Product Parameters
XB1-BS-CF
| Warranty | 1 Year Return & Exchange |
| Life Span | Over 15000 hrs |
| Customized Service | Size & Solution |
| Production Capacity | 50000 Pieces / year |
FAQ
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation, Scara, Cobot |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a High-Quality Mower Gearbox
A high-quality mower gearbox offers several advantages for both the performance of the mower and the overall user experience:
- Durability: High-quality gearboxes are built to withstand the demands of frequent and rigorous mowing tasks. They are designed with durable materials and precision manufacturing, ensuring a longer lifespan.
- Smooth Operation: Quality gearboxes provide smooth and consistent power transmission, resulting in reduced vibration and noise during operation. This enhances user comfort and minimizes wear and tear on the mower components.
- Efficient Power Transfer: A well-designed gearbox efficiently transfers power from the mower’s engine to the cutting blades, optimizing cutting performance. This results in a cleaner and more even mowing result.
- Low Maintenance: High-quality gearboxes often require less frequent maintenance due to their reliable construction. This reduces downtime and maintenance costs in the long run.
- Enhanced Safety: Reliable gearboxes contribute to safer mowing operations by ensuring that the blades operate consistently and as intended. This reduces the risk of accidents caused by unexpected blade behavior.
- Improved Versatility: Quality gearboxes are designed to handle a variety of conditions and mowing tasks, making them suitable for a range of applications and terrains.
- Cost-Effectiveness: While high-quality gearboxes may have a higher upfront cost, their durability and performance can lead to long-term cost savings by reducing the need for frequent replacements and repairs.
Investing in a high-quality mower gearbox can significantly enhance the overall efficiency, performance, and longevity of your mower equipment, ultimately providing a better mowing experience.
Lifespan of a Typical Mower Gearbox
The lifespan of a mower gearbox can vary depending on several factors, including the quality of the gearbox, maintenance practices, usage frequency, and operating conditions. On average, a well-maintained and high-quality mower gearbox can last between 5 to 10 years or even more.
Regular maintenance, such as checking and maintaining the oil level, cleaning and lubricating components, and addressing any issues promptly, can significantly extend the lifespan of a mower gearbox. Quality components, proper usage, and adherence to manufacturer guidelines also play a crucial role in determining how long a mower gearbox will last.
If you start noticing signs of wear, performance issues, or unusual noises from the gearbox, it’s important to address them promptly to prevent further damage and potentially extend the gearbox’s lifespan.
Function of a Mower Gearbox
A mower gearbox operates through a series of gears and components that work together to transmit power and convert the rotational motion of the engine into the cutting action of the blades. Here’s how a typical mower gearbox works:
- Power Input: The mower gearbox receives power from the mower’s engine via a drive shaft.
- Gear Reduction: The gearbox contains a set of gears that are arranged in specific ratios to achieve the required torque and speed conversion. The input gear, connected to the drive shaft, meshes with one or more intermediate gears.
- Torque Conversion: As the input gear turns, it drives the intermediate gears. The gear arrangement within the gearbox results in a reduction of speed and an increase in torque. This is essential for providing the cutting blades with the necessary force to cut through vegetation.
- Blade Connection: The output shaft of the gearbox is connected to the cutting blades. As the gearbox output shaft rotates, it transfers the torque to the blades, causing them to spin.
- Blade Rotation: The rotational motion of the blades is what enables them to cut through grass and other vegetation. The increased torque generated by the gearbox allows the blades to effectively perform cutting or mulching actions.
Modern mower gearboxes are designed for efficiency, durability, and precision. They are often equipped with ball bearings, seals, and lubrication to minimize friction and ensure smooth operation. Some mower gearboxes also include additional features such as adjustable cutting heights, blade synchronization, and directional control to enhance the versatility of the mower.
editor by CX 2024-03-26
China OEM Mining Industrial Small 90 Degree Bevel Transmission Gearbox for Grinding Mill gearbox drive shaft
Product Description
Detailed Photos
Product Description
High modular design, biomimetic surface with owned intellectual property right.Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.It can achieve the direct combination for two
sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.Output shaft: CHINAMFG shaft, hollow shaft.
Product Parameters
Technical data:
|
Housing material |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~40 |
|
Input / Output shaft material |
42CrMo alloy steel |
|
Input / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment |
tempering, cementiting, quenching, etc. |
|
Efficiency |
94%~96% (depends on the transmission stage) |
|
Noise (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
|
Brand of oil seal |
NAK — ZheJiang or other brands requested |
Our Advantages
Packaging & Shipping
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden etc. Main
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Worm Gear |
| Step: | Single-Step |
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Using Synthetic Oil in Your Mower Gearbox
Yes, you can use synthetic oil in your mower gearbox, and in many cases, it’s recommended for its benefits. Synthetic oils offer several advantages over conventional oils:
- Improved Lubrication: Synthetic oils provide better lubrication, reducing friction and wear on gearbox components.
- Temperature Stability: Synthetic oils perform well in a wide range of temperatures, ensuring consistent lubrication in both hot and cold conditions.
- Resistance to Breakdown: Synthetic oils have a higher resistance to thermal breakdown, which helps them maintain their properties and effectiveness over time.
- Extended Oil Change Intervals: Synthetic oils often last longer than conventional oils, allowing for extended oil change intervals.
- Reduced Deposits: Synthetic oils tend to produce fewer deposits and sludge in the gearbox, keeping it cleaner.
Before switching to synthetic oil, it’s important to:
- Check the manufacturer’s recommendations: Confirm whether your mower’s gearbox is compatible with synthetic oil.
- Choose the right viscosity: Select a synthetic oil with the appropriate viscosity rating for your mower’s gearbox.
- Ensure proper mixing: If you’re switching from conventional to synthetic oil, it’s a good practice to thoroughly drain the old oil before adding the synthetic oil.
Using synthetic oil can contribute to the overall performance and longevity of your mower gearbox. However, always refer to your mower’s manual and the oil manufacturer’s recommendations for the best results.
Type of Oil for Mower Gearbox
Choosing the right oil for your mower gearbox is essential for optimal performance and longevity. The specific type of oil you should use depends on the manufacturer’s recommendations and the design of your mower gearbox. Here are the key factors to consider:
- Manufacturer’s Guidelines: Always refer to the manufacturer’s manual or guidelines for the recommended type and viscosity of oil to use in your mower gearbox.
- Viscosity: The viscosity of the oil determines its thickness and ability to flow. Mower gearboxes typically require oils with specific viscosity ratings, such as SAE 80W-90 or SAE 90. These oils provide the right balance of lubrication and protection.
- Extreme Pressure (EP) Properties: Mower gearboxes experience high loads and pressures. Choose an oil labeled as “Extreme Pressure” (EP) as it contains additives that provide extra protection under heavy loads and prevent wear.
- Synthetic vs. Conventional: Synthetic oils offer enhanced performance and stability over a wide range of temperatures. They also provide better protection against heat and oxidation. However, consult the manufacturer’s guidelines to ensure compatibility.
- Usage Conditions: Consider the operating conditions of your mower. If you frequently mow in hot weather or under heavy loads, opt for an oil that can handle these conditions without breaking down.
- Quality: Choose high-quality oils from reputable brands to ensure consistent performance and protection for your mower gearbox.
- Oil Change Intervals: Follow the recommended oil change intervals specified by the manufacturer. Regular oil changes help maintain optimal lubrication and prevent excessive wear.
- Compatibility: Ensure that the oil you choose is compatible with any seals, gaskets, and materials used in your mower gearbox.
Ultimately, using the correct type of oil in your mower gearbox will help maintain smooth operation, reduce friction, and extend the lifespan of the gearbox components.
editor by CX 2023-10-31
China factory 6mm 3V DC 58 Rpm Small Reduction Gearbox Motor cycloidal gearbox
Product Description
6mm 3V DC 58 rpm small reduction gearbox motor
Product Description
Specification
Model: ZWBMD006006-266
Rated Voltage: 3.0V
No Load Speed:69rpm
No load current: 37mA
Rated Speed: 58rpm
Rated Current: 100mA
Rated Torque: 330gf.cm
Rated Torque of Gear Box: 330gf.cm
Instant Torque of Gear Box: 800gf.cm
Gear Ratio: 265:1
Overall Length : 28.5mm
Gear Box Length: 14.5mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | m | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD006006-31 | 3.0 | 595 | 34 | 502 | 100 | 17.8 | 1.75 | 26.1 | 330 | 800 | 30.86 | 12.1 |
| ZWBMD006006-41 | 3.0 | 444 | 34 | 375 | 100 | 23.9 | 2.34 | 26.1 | 330 | 800 | 41.33 | 12.1 |
| ZWBMD006006-110 | 3.0 | 166 | 37 | 140 | 100 | 54.3 | 5.33 | 28.5 | 330 | 800 | 110.6 | 14.5 |
| ZWBMD006006-148 | 3.0 | 124 | 37 | 105 | 100 | 72.8 | 7.14 | 28.5 | 330 | 800 | 148.1 | 14.5 |
| ZWBMD006006-198 | 3.0 | 93 | 37 | 78 | 100 | 97.5 | 9.56 | 28.5 | 330 | 800 | 198.4 | 14.5 |
| ZWBMD006006-266 | 3.0 | 69 | 37 | 58 | 100 | 130.5 | 12.80 | 28.5 | 330 | 800 | 265.7 | 14.5 |
| ZWBMD006006-531 | 3.0 | 35 | 40 | 29 | 100 | 221.7 | 21.74 | 30.9 | 330 | 800 | 530.8 | 16.9 |
| ZWBMD006006-711 | 3.0 | 26 | 40 | 21 | 100 | 296.9 | 29.12 | 30.9 | 330 | 800 | 711.0 | 16.9 |
| ZWBMD006006-952 | 3.0 | 19 | 40 | 16 | 95 | 330 | 32.36 | 30.9 | 330 | 800 | 952.2 | 16.9 |
| ZWBMD006006-1275 | 3.0 | 14 | 40 | 12 | 85 | 330 | 32.36 | 30.9 | 330 | 800 | 1275.2 | 16.9 |
| ZWBMD006006-1708 | 3.0 | 11 | 40 | 10 | 75 | 330 | 32.36 | 30.9 | 330 | 800 | 1707.9 | 16.9 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Automation Equipment, Audio and Video Equipment, Cosmetic Tool |
|---|---|
| Operating Speed: | Low Speed |
| Power Source: | DC Motor |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 1-4 |
| Customization: |
Available
| Customized Request |
|---|
Repair or Replacement of a Mower Gearbox
Whether a mower gearbox can be repaired or needs to be replaced depends on the extent of the damage and the condition of the gearbox components. Here are some factors to consider:
- Minor Issues: If the gearbox is experiencing minor issues such as a leaking seal, damaged gasket, or a loose bolt, these problems can often be repaired without the need for a full replacement.
- Worn Gears or Bearings: If the gears or bearings are worn or damaged, they can sometimes be replaced individually, especially if the rest of the gearbox is in good condition.
- Severe Damage: If the gearbox housing is cracked, the gears are severely damaged, or the entire unit is extensively worn, a replacement gearbox might be the more cost-effective solution.
- Cost of Repairs: Sometimes, the cost of repairing multiple components in a gearbox can be close to the cost of a new gearbox. In such cases, it might make more sense to opt for a replacement.
- Age of the Mower: If the mower itself is old and the gearbox is showing signs of wear, it might be worth considering whether it’s more economical to invest in a new mower with a new gearbox.
It’s recommended to consult a professional mechanic or technician who specializes in mower repairs. They can assess the extent of the damage, provide you with repair and replacement options, and help you make an informed decision based on the specific situation.
Differences between Manual and Automatic Mower Gearboxes
Manual and automatic mower gearboxes differ in their operation, control, and convenience:
- Operation: Manual gearboxes require the user to engage and disengage gears manually using a clutch or lever. Automatic gearboxes, on the other hand, change gears automatically based on speed and load conditions.
- Control: Manual gearboxes provide more direct control over gear selection, allowing the user to choose the appropriate gear for specific tasks. Automatic gearboxes, however, offer a hands-free experience with gear changes managed by the gearbox itself.
- Convenience: Automatic gearboxes are more convenient for users who prefer a hassle-free experience. They eliminate the need to manually shift gears, making operation simpler and more user-friendly.
- Complexity: Automatic gearboxes are more complex in design compared to manual ones due to the presence of sensors, electronic controls, and additional components required for automatic shifting.
- Efficiency: Manual gearboxes can provide better control over power delivery and may be more efficient in certain situations. However, automatic gearboxes optimize gear changes for fuel efficiency and performance.
- Cost: Automatic gearboxes are generally more expensive to manufacture and repair due to their complexity. Manual gearboxes are simpler and often more affordable.
The choice between manual and automatic mower gearboxes depends on user preference, the level of control desired, and the intended use of the mower. Both types have their advantages and disadvantages, and the decision should be based on the user’s needs and priorities.
Signs of a Faulty Mower Gearbox
A faulty mower gearbox can lead to poor performance and potentially expensive repairs if not addressed promptly. Here are some common signs that indicate your mower gearbox may be experiencing issues:
- Unusual Noises: Grinding, clunking, or squealing noises during operation can indicate worn or damaged gears or bearings in the gearbox.
- Loss of Power: If your mower is struggling to cut grass or move forward efficiently, it could be due to a gearbox problem affecting power transmission.
- Difficulty in Shifting Gears: If your mower has a manual transmission, difficulty in shifting gears or gears slipping out of place can be a sign of gearbox trouble.
- Leaking Oil: Visible oil leaks around the gearbox housing suggest a potential seal or gasket issue that needs attention.
- Excessive Vibration: Excessive vibration or shaking while operating the mower may indicate misaligned gears or other internal problems within the gearbox.
- Uneven Cutting: If your mower is leaving uneven patches of grass, it could be due to an issue with the gearbox affecting blade synchronization.
- Delayed Engagement: A delay between engaging the transmission and movement of the mower can signal a problem with the gearbox’s engagement mechanism.
- Burning Smell: A burning or overheated odor could be the result of friction caused by damaged or improperly lubricated gearbox components.
If you notice any of these signs, it’s crucial to address the issue promptly. Ignoring gearbox problems can lead to further damage and more expensive repairs down the line. It’s recommended to consult a professional for an accurate diagnosis and appropriate repairs.
editor by CX 2023-10-19
China Custom High Quality Small Harmonic Drive Speed Reducer Gearbox agricultural right angle gearbox
Product Description
Product Description:
1. Flexspline is a hollow flanging standard cylinder structure.
2. There is a large-diameter hollow shaft hole in the middle of the cam of the wave generator. The internal design of the reducer has a support bearing.
3. It has a fully sealed structure and is easy to install. It is very suitable for occasions where the wire needs to be threaded from the center of the reducer.
Advantages:
1. High precision,high torque
2. Dedicated technical personnel can be on-the-go to provide design solutions
3. Factory direct sales fine workmanship durable quality assurance
4. Product quality issues have a one-year warranty time, can be returned for replacement or repair
Company profile:
HangZhou CZPT Technology Co., Ltd. established in 2014, is committed to the R & D plant of high-precision transmission components. At present, the annual production capacity can reach 45000 sets of harmonic reducers. We firmly believe in quality first. All links from raw materials to finished products are strictly supervised and controlled, which provides a CZPT foundation for product quality. Our products are sold all over the country and abroad.
The harmonic reducer and other high-precision transmission components were independently developed by the company. Our company spends 20% of its sales every year on the research and development of new technologies in the industry. There are 5 people in R & D.
Our advantage is as below:
1.7 years of marketing experience
2. 5-person R & D team to provide you with technical support
3. It is sold at home and abroad and exported to Turkey and Ireland
4. The product quality is guaranteed with a one-year warranty
5. Products can be customized
Strength factory:
Our plant has an entire campus The number of workshops is around 300 Whether it’s from the production of raw materials and the procurement of raw materials to the inspection of finished products, we’re doing it ourselves. There is a complete production system
HST-III Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CZPT torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 14 | 50 | 6.2 | 0.6 | 20.7 | 2.1 | 7.9 | 0.7 | 40.3 | 4.1 | 7000 | 3000 | ≤30 | 10000 |
| 80 | 9 | 0.9 | 27 | 2.7 | 12.7 | 1.3 | 54.1 | 5.5 | |||||
| 100 | 9 | 0.9 | 32 | 3.3 | 12.7 | 1.3 | 62.1 | 6.3 | |||||
| 17 | 50 | 18.4 | 1.9 | 39 | 4 | 29.9 | 3 | 80.5 | 8.2 | 6500 | 3000 | ≤30 | 15000 |
| 80 | 25.3 | 2.6 | 49.5 | 5 | 31 | 3.2 | 100.1 | 10.2 | |||||
| 100 | 27.6 | 2.8 | 62 | 6.3 | 45 | 4.6 | 124.2 | 12.7 | |||||
| 20 | 50 | 28.8 | 2.9 | 64.4 | 6.6 | 39 | 4 | 112.7 | 11.5 | 5600 | 3000 | ≤30 | 15000 |
| 80 | 39.1 | 4 | 85 | 8.8 | 54 | 5.5 | 146.1 | 14.9 | |||||
| 100 | 46 | 4.7 | 94.3 | 9.6 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 120 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 160 | 46 | 4.7 | 100 | 10.2 | 56 | 5.8 | 169.1 | 17.2 | |||||
| 25 | 50 | 44.9 | 4.6 | 113 | 11.5 | 63 | 6.5 | 213.9 | 21.8 | 4800 | 3000 | ≤30 | 15000 |
| 80 | 72.5 | 7.4 | 158 | 16.1 | 100 | 10.2 | 293.3 | 29.9 | |||||
| 100 | 77.1 | 7.9 | 181 | 18.4 | 124 | 12.7 | 326.6 | 33.3 | |||||
| 120 | 77.1 | 7.9 | 192 | 19.6 | 124 | 12.7 | 349.6 | 35.6 | |||||
| 32 | 50 | 87.4 | 8.9 | 248 | 25.3 | 124 | 12.7 | 439 | 44.8 | 4000 | 3000 | ≤30 | 15000 |
| 80 | 135.7 | 13.8 | 350 | 35.6 | 192 | 19.6 | 653 | 66.6 | |||||
| 100 | 157.6 | 16.1 | 383 | 39.1 | 248 | 25.3 | 744 | 75.9 | |||||
| 40 | 100 | 308 | 37.2 | 660 | 67 | 432 | 44 | 1232 | 126.7 | 4000 | 3000 | ≤30 | 15000 |
HSG Parameter:
| Model | Speed ratio | Enter the rated torque at 2000r/min | Allowed CZPT torque at start stop | The allowable maximum of the average load torque | Maximum torque is allowed in an instant | Allow the maximum speed to be entered | Average input speed is allowed | Back gap | design life | ||||
| NM | kgfm | NM | kgfm | NM | kgfm | NM | kgfm | r / min | r / min | Arc sec | Hour | ||
| 14 | 50 | 7 | 0.7 | 23 | 2.3 | 9 | 0.9 | 46 | 4.7 | 14000 | 8500 | ≤20 | 15000 |
| 80 | 10 | 1 | 30 | 3.1 | 14 | 1.4 | 61 | 6.2 | |||||
| 100 | 10 | 1 | 36 | 3.7 | 14 | 1.4 | 70 | 7.2 | |||||
| 17 | 50 | 21 | 2.1 | 44 | 4.5 | 34 | 3.4 | 91 | 9 | 10000 | 7300 | ≤20 | 20000 |
| 80 | 29 | 2.9 | 56 | 5.7 | 35 | 3.6 | 113 | 12 | |||||
| 100 | 31 | 3.2 | 70 | 7.2 | 51 | 5.2 | 143 | 15 | |||||
| 20 | 50 | 33 | 3.3 | 73 | 7.4 | 44 | 4.5 | 127 | 13 | 10000 | 6500 | ≤20 | 20000 |
| 80 | 44 | 4.5 | 96 | 9.8 | 61 | 6.2 | 165 | 17 | |||||
| 100 | 52 | 5.3 | 107 | 10.9 | 64 | 6.5 | 191 | 20 | |||||
| 120 | 52 | 5.3 | 113 | 11.5 | 64 | 6.5 | 191 | 20 | |||||
| 160 | 52 | 5.3 | 120 | 12.2 | 64 | 6.5 | 191 | 20 | |||||
| 25 | 50 | 51 | 5.2 | 127 | 13 | 72 | 7.3 | 242 | 25 | 7500 | 5600 | ≤20 | 20000 |
| 80 | 82 | 8.4 | 178 | 18 | 113 | 12 | 332 | 34 | |||||
| 100 | 87 | 8.9 | 204 | 21 | 140 | 14 | 369 | 38 | |||||
| 120 | 87 | 8.9 | 217 | 22 | 140 | 14 | 395 | 40 | |||||
| 32 | 50 | 99 | 10 | 281 | 29 | 140 | 14 | 497 | 51 | 7000 | 4800 | ≤20 | 20000 |
| 80 | 153 | 16 | 395 | 40 | 217 | 22 | 738 | 75 | |||||
| 100 | 178 | 18 | 433 | 44 | 281 | 29 | 841 | 86 | |||||
| 40 | 100 | 345 | 35 | 738 | 75 | 484 | 49 | 1400 | 143 | 5600 | 4000 | ≤20 | 20000 |
Exhibitions:
Application case:
FQA:
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
| Application: | Motor, Machinery, Agricultural Machinery, Hst-I |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of Using a High-Quality Agricultural Gearbox
If you are in the market for an agricultural gearbox, then you should keep a few things in mind. A high-quality agricultural gearbox will have innovative technology and features to make your life easier. Despite all these features, you should not compromise on the ease of use. Before buying any agricultural gearbox, make sure that you are familiar with its features and functions. Read on to learn more. This article will help you choose the perfect gearbox for your specific needs.
Bevel gearboxes
Agricultural gearboxes play a vital role in the production of food. If they do not work properly, the demand for food will rise significantly, causing costly downtime and a failure to meet production goals. In addition, the gears can be worn out and cause significant losses for farmers. In such cases, high-quality gearboxes are essential for the production of food. Here are some benefits of using a high-quality bevel gearbox for agricultural applications:
Bevel gearboxes feature enclosed spiral or straight bevel gears to transmit rotational power to the drive shaft. Bevel gear drives are available in various horsepower capacities and ratios, and they can be installed at different angles. For example, CZPT Gearbox offers bevel gear drives whose bevel angles can reach 68 degrees for grain carts and 50 degrees for portable grain augers. These are suitable for agricultural machinery applications such as combines, tractors, and grain carts.
Premium Bevel gearboxes are available in many sizes, and are a cost-effective way to replace worn-out gears. Premium gearmotors are designed with a low backlash and are quiet while transferring power. The bevel gears are crafted from hardened stainless steel and feature non-magnetic shafts. Agricultural gearboxes are available in many types, and you can buy one that matches the exact specifications of your machinery.
A wide variety of applications for bevel gearboxes in agricultural machinery is important. Most implements and tractors have PTOs, which transmit high torque but only at slower speeds than standard 540 or 1000 rpm. A bevel gearbox is needed for these high-demand situations. They are not only used in agriculture, but are also used in wheel drives and massive torque low-speed applications.
Closed-loop seals
The installation of closed-loop seals in agricultural gearboxes has a number of advantages. For one thing, they isolate the gearbox from the atmosphere, which is essential for the safety of the equipment. A desiccant breather is not enough to protect the gearbox from water damage; closed-loop seals prevent water from entering the gearbox. In fact, a closed-loop elastomeric seal can prevent up to 90% of leakage.
The CZPT gearbox is available on the entire line of CZPT irrigation systems. It is designed to turn with the drive shaft, and it places seal lips inside a cavity filled with a high-temperature grease, which minimizes the possibility of dislocation. In addition, the CZPT gearbox features a sealed housing surrounded by an eight-year warranty. It is also compatible with mobile irrigation systems.
An agricultural gearbox is vital for the whole food chain, from the fields to the table. Even a small amount of downtime can affect production. It’s important to invest in a gearbox that won’t break down easily. A well-designed agricultural gearbox will last for decades and should be easy to access for maintenance. The following factors are important to consider when purchasing a gearbox.
A positive gear ratio in an agricultural gearbox is a prerequisite for smooth operation. In addition, closed-loop seals in agricultural gearboxes will prevent the wheels from slipping and provide a positive gear ratio. Another crucial component of an agricultural gearbox is a locking differential. This system helps to prevent the wheels from slipping, even in high-dust environments. The ZHEJIANG HONGYE AGRICULTURAL EQUIPMENT CO.,LTD company is a renowned manufacturer of agricultural gearboxes in China and has a pan-India presence. The company has been in the industry for over 15 years, and their products are renowned for their durability and performance.
Robustness
Robustness of agricultural gearbox is important for the agricultural industry. Low-speed equipment is prone to mechanical overload under demanding operating conditions, which can cause premature component wear and reduce equipment longevity. Especially susceptible are components that are belt-driven, chain-driven, or fan-driven. Proper installation of system components will extend the life of these heavy-duty machines and reduce the risk of costly downtime. To improve efficiency and productivity, agricultural gearboxes are used in these systems.
Agricultural gearboxes are used in machinery in remote and outdoor locations. They must be resilient to the various harsh conditions they face, including frequent washing down and constant moisture. They must also operate near-constantly, particularly during harvest time. Agricultural gearboxes must also be hygienic and reliable, ensuring that they serve their purpose without any complications. As a result, they must be robust and reliable.
Modern industrial activity seeks efficiency gains and reduced weight. The ruggedness of agricultural gearboxes has increased significantly over the past few decades. However, this efficiency is accompanied by an increased need for robust protection and increased energy efficiency. Synthetic base stocks can provide CZPT protection for all gearboxes and extend drain intervals. However, high maintenance costs and the impact of the COVID-19 pandemic may impede growth.
Durability
Agricultural gearboxes play a major role in the production of food and are essential in the entire process. With the increasing population and increasing need for food, crop cycles will get shorter and heavier, and the impact on gearboxes will only grow. As a result, farmers will need more quality replacement gearboxes to ensure the productivity of their operations. So, what makes an agricultural gearbox durable? Here are some important factors to consider when purchasing a quality unit.
Agricultural PTO gearboxes can be dual or single shaft models. Dual-shaft designs divert the power of the engine to an additional output shaft, while axle-facing designs mount between the engine and transmission and receive drive directly from the engine shaft. In this latter design, full engine power is transferred to the PTO, but the driveline needs to be modified to accommodate the additional output shaft. This means that the optimum gearbox size should be chosen depending on the use of the machine.
The transmission operating parameters of 44 tractors were tracked over a year. Different failure modes were identified, the load amplitude was calculated for each component, and the frequency of failure was calculated. In addition, a severe-damage profile was estimated from statistical analysis. Finally, the accelerated test schedule was determined by using an optimisation technique. It was set up to maximize the torque applied to each component. In addition to the transmission’s overall durability, the gear tooth breakage was also observed.
A durable agricultural PTO gearbox is an essential tractor component. CZPT Gearbox Company manufactures high-performance gear drives. They can reverse engineer an existing design or create a custom agricultural gearbox based on your specifications. Agricultural PTO gearboxes have many advantages over their manual counterparts. They allow a tractor to operate at the appropriate speed and torque without compromising the tractor’s performance. They can also reduce the output speed, allowing the machine to maintain the proper speed.
Cost
For optimum performance and reduced costs, a high-quality agricultural gearbox can help farmers make the most of their machines. An agricultural gearbox transmits power from the input shaft to the output shaft, facilitating changes in speed, direction, and rotation. The CZPT Gearbox Company is a leading manufacturer of high-performance agricultural gearboxes. Aside from offering a variety of standard gearboxes, engineers can custom-design and manufacture a gearbox for your specific needs.
With the CZPT marketplace, buyers from other countries can find a reliable, competitively priced Indian Agriculture Gearbox supplier. When selecting a supplier, buyers consider a range of factors, such as value for money, reliability, and past trade history. Agriculture Gearbox suppliers in India can be found in all major cities and states across the country. By choosing a distributor in India based on price and service quality, you can ensure your purchase will be of the highest quality and least costly.
While choosing an agricultural gearbox, look for one that is built to last. The functionality, mechanism, and materials of the device are all factors in determining how long a gearbox will work. Choose a long-lasting option so you won’t have to purchase a replacement for it every few years. Also, look for a low-maintenance option. A low-maintenance gearbox will save you money over time.
While it is possible to rebuild a gearbox on your own, it’s best to find a company that rebuilds gearboxes and parts. CZPT in New York will estimate the cost of rebuilding a gearbox for you. If you’re not sure how much it will cost to rebuild your agricultural gearbox, they’ll be happy to help you make a decision based on the details of your specific needs.
editor by CX 2023-07-07